食品和饮料

在食品生产企业,除了应对“确保食品安全和安全”、“降低成本”这些传统挑战,生产厂商还需要应对病菌和减少劳动力。
横河公司通过密切合作、共同应对挑战、提出适合运营的理想工厂,帮助生产厂商创造舒适的工作环境。

智能工厂/IIoT

利用IIoT集中管理所有信息,通过整个设施的自动化,实现食品和饮料工厂的智能化,降低整体成本。

smart factory

降低成本

通过详细的成本差异分析来降低成本,该分析将生产、销售和库存信息关联起来,同时可自动收集生产统计数据。

costreduction

可追溯性

验证无差错生产的结果并快速响应客户的询问。

traceability

 

质量管理

通过自动数据记录、无纸化管理和标准化检验程序,提高QM的可靠性和效率。

quality management

食品防护

防止未经授权的人员进入工厂,防止异物进入生产线,确保安全和安保。

food defence

HACCP / FSSC22000

满足诸如FSSC22000等HACCP的要求和法规,同时提出食品安全和卫生管理问题的解决方案。

HACCP/FSSC22000

 

设备维护

检测设备、预测故障并制定维护计划以优化运营。

equipment maintenance

能量管理

提供能源消耗的可视化,找到能源低效的原因,提出能源使用改进活动,降低成本。

energy

食品厂传感器

通过在整个工厂大幅提高精准测量来支持食品和饮料的安全和保障。

sensors

详细介绍

智能工厂/IIoT

横河公司设想的智能工厂

横河设想的智能工厂是将食品生产厂的4Ms(机器、人工、材料和方法)上的各种数据集中管理,推进工厂自动化、减少劳动力,并实现以下三点:

  1. 提高质量和生产力
  2. 通过减少制造和间接运营中的损失来降低成本
  3. 创造一个集中更多增值工作的环境

无需添加自动化设备,通过工厂内的IIoT,以连接设备和数据为基础,优化整个工厂。

在食品生产行业,除了实现“质量改进”和“降低成本”这两个传统挑战之外,还需要灵活应对以下新挑战。

  • 由于消费者需求多样化,需要多种产品的小批量生产
  • 工作人口的减少、工作技能的传承
  • 适应新常态(改变依靠人力生产现场拥挤的现状)

为实现上述目标,横河电机正在倡导 IA2IA(工业自动化到工业自主化)概念。
IA2IA 意味着向“运行自主”的制造系统转变,在这个系统中,系统脱离需要持续人工监控和干预的过程,通过设施自学习和自适应的过程负责从开车到停车。
更多信息,请参考以下链接:
Industrial Automation to Industrial Autonomy

横河的咨询服务

横河电机基于多年的经验和专业知识,通过组合多种产品提供全面的咨询服务,帮助客户实现智能工厂。
更多信息,请参考以下链接:
Consulting

效果:

(1) 自动制定生产计划,减少了计划流程数量,消除了对个人技能的依赖。
(2) 实现成本数据的统一化和可视化,明确降低成本需要采取措施的要点。
(3) 应对多种类产品生产,通过精准原材料管理减少库存损失。
(4) 建立标志监控/预防性维护基础设施,减少设备停车时间、故障次数、设备恢复时间,减少生产损耗。
(5) 通过人员和系统的双重检查,防止误输入,减少多种类产品生产中的误操作损失。
(6) 整合生产结果实现快速溯源。
(7) 整合检查结果来减少分析时间并快速实施措施稳定质量。
(8) 通过生产过程、设备和机器人的控制,实现生产过程自动化,减少现场人员和工人劳动力。
(9) 统一每个设施的能源消耗和设施运行结果,识别和改善能源浪费。
(10) 通过运营数据采集/分析,消除瓶颈、稳定质量。

构建智能工厂的主要配套产品及效果:

解决方案 软件包名称 效果
【生产调度】 Production Scheduler FLEXSCHE (1)
【生产、销售与成本管理】 Production Management mcframe (2)(3)
【设备维护与管理】 Computerized Maintenance Management System eServ (4)
【故障预测与管理】 设备状态自动分析软件包 DUCSOnEX
Predictive detection
(4)
(4)
【生产执行与管理】 生产管理软件包CIMVisionLIBRA

(3)(5)(6)(8)

【质量/检验管理】 Laboratory Information Management System LIMS (7)
【物流/仓库管理】 物流管理软件包 MaterialStream (3)(8)
【过程数据库】 实时运营信息管理软件包 PI System
Plant Information Management System Exaquantum
IIoT Solutions for Efficiency Process Data Analytics
品质稳定系统 [智能数字工厂运营]
(9)
(9)(10)
(7)(10)
(7)(10)
【能源管理】 工厂能源运营支持系统 Enerize E3
Energy Management
(9)(10)
(9)(10)
【程序自动化】 Operation Efficiency Improvement Package Exapilot (5)
【生产过程监控】 Distributed Control System (DCS) CENTUM VP
Field Instruments
(8)(10)
(8)(9)(10)



solutionmap
解决方案图示

※日文版 HP 和英文版 HP 所介绍的某些产品可能会有所不同。

降低成本

降低成本通过以下五点实现: (1)生产计划支持; (2)生产管理和成本管理; (3)设备维修; (4)生产管理; (5)自动控制和稳定质量

(1)生产计划支持

挑战
  • 生产手工操作费时费力
解决方案
  • 根据人员、设备和污染情况,生产计划的自动规划成为可能。
  • 高度可视的用户界面,可以针对计划进行进度管理。
效果
  • 大幅减少计划工时,缩短计划时间,消除对个人技能的依赖。
  • 通过与运营相一致的有效计划,实现生产成本、机会损失、以及产品库存的降低。

(2)生产管理和成本管理

挑战
  • 利润分析、成本差异分析等成本计算困难。
  • 难以掌握准确的成本、结果和损失。
  • 由于需求波动,生产无法跟上销售计划的变化。
解决方案
  • 从制造现场收集准确的绩效数据,进行成本核算,掌握成本和损失。
  • 通过制造、销售和库存信息之间的协作以及高速MRP,实现对供需波动的响应。
  • 反映生产条件的计划能够顺利将计划修改反映到生产现场。
效果
  • 通过设定标准成本,掌握实际成本,简化成本差异分析,实现成本降低。并且实现上述工作工时的减少。
  • 通过及时响应供需变化来减少机会成本的生产。
  • 通过优化的库存管理减少库存损失。

(3) 设备维修

挑战
  • 设施突然发生故障导致生产线关闭、进行恢复需要时间并丧失机会成本。
  • 无法准确管理维修零件,导致零件库存过多。
  • 为防止故障突发进行的定期检查与实际故障状态脱节,导致过度检查,造成工时不足。
  • 制定计划以及审查计划都需要时间。
解决方案
  • 综合管理设备维修信息,例如过去的故障数据,及时制定检查计划。
  • 管理信息和设施运行数据集中管理使CBM成为可能,可以消除多余的检查。
  • 对设备振动和温度的连续监测,无需定期检查即可检测设备故障并预防故障。
    ※CBM:基于状态的维护。
效果
  • 设施的稳定运行实现了按计划生产,并减少了因浪费造成的损失。
  • CBM的实现减少了设备停机时间、故障数量,并缩短了设备恢复时间。
  • 通过集中管理信息,减少了如纸质作业和抄录等维护管理工时。
  • 通过监控迹象实现有效的设施检查,并减少检查工时。

(4) 生产管理

挑战
  • 不能正确实施原材料先进先出的管理原则,造成浪费。
  • 因称重错误和输入错误等操作失误造成损失。
  • 对质量异常、设备故障或工作错误的追踪需要花费很长时间,无法及时响应。
  • 虽然引进了自动化设备,但无法减少工人工时。
解决方案
  • 从进货到使用完,实现适当的储备管理和准确的库存管理。
  • 将人工纸质管理的现场结果等信息,实现计算机化。
  • 通过系统管理标准操作程序,实现在程序指导下的系统和人员双重检查。
效果
  • 提高库存控制准确性、减少过期材料,实现原材料库存减少。
  • 现场绩效信息的电子化,可缩短追踪时间,并防止与库存信息不一致的抄录错误。
  • 减少工人失误,减少浪费。
  • 系统支持自动化设备指令,可以实现生产现场的整体优化。

(5) 自动控制和稳定质量

挑战
  • 虽然引进了自动化设备,但每个生产项目的调整都需要时间。
  • 质量不稳定且原因不明。
  • 因设备异常导致生产线停工、原材料不能按照计划时间供应等导致生产效率低下。
解决方案
  • 通过引入DCS,根据生产项目的配方实现自动控制。
  • 将4Ms波动因素进行可视化,确保质量稳定。
  • 监控设备故障迹象,通过设备自动化和原材料供应商的合作,实现实时生产。
效果
  • 更改生产项目时缩短停车时间。
  • 确保稳定的质量,同时跟踪生产现场的变化,实现最佳操作。
  • 减少生产线停车故障,实现稳定的工厂运营。

costreduction           
生产/成本管理系统如何用于降低成本的示例

通过实施生产管理和成本管理系统,您可以获得更大的成本降低效果,启用成本可视化和成本差异分析,并实施降低成本的目标活动。

降低成本的主要软件包产品和挑战

软件包产品名称 挑战
Production Scheduler FLEXSCHE (1)(2)
Production Management mcframe (2)
Computerized Maintenance Management System eServ (3)
设备状态自动分析软件包 DUCSOnEX (3)
生产管理软件包CIMVisionLIBRA (4)
Operation Efficiency Improvement Package Exapilot (4)
IIoT Solutions for Efficiency Process Data Analytics (5)
品质稳定系统 [智能数字工厂运营] (5)
Distributed Control System (DCS) CENTUM VP (5)

※日文版 HP 和英文版 HP 所介绍的某些产品可能会有所不同。

可追溯性

在食品制造行业,可能每个人都在努力建立一个提供更“安全”、更“安全”产品的食物链。通过建立可追溯性,横河电机通过立即追溯生产结果来支持食品制造商,以确保产品发货后可随时追溯,并迅速响应相关询问。

食品生产环境

由于健康意识的提高,HACCP 等风险管理系统的引入,以及对食品多样性的需求,对食品“安全”的兴趣正在上升,“质量”要求变得越来越严格,不仅对食品制造业, 也适用于涉及食品的公司。

过敏原问题
  • 含有哪些过敏原?
  • 原材料/生产材料的过敏原含量是否可接受?
  • 是否存在过敏原污染的可能性?
清真认证
  • 他们是否符合清真认证?

食品制造业的挑战

  • 快速响应来自市场的询问
    (建立查询及指示事项回复系统)
  • 快速响应原材料和制造过程异常引起的质量问题
     从开发到制造、从制造到供应的信息一体化管理
    (建立Trace Forward/Traceback系统)
  • 产品生命周期缩短:
    由于产品种类繁多的小规模生产,需要管理大量信息

横河电机的追溯解决方案

追溯系统分为生产追溯系统和流通追溯系统。横河电机主要提供与生产可追溯性相关的解决方案。使用生产管理系统和制造管理系统,实现制造信息的综合管理,支持从采购到生产、出货的一系列业务。除了回答消费者的询问外,我们还提供质量管理和质量保证解决方案,旨在创造支持食品“安全”和“安全”的质量。

(1) 生产管理
  管理生产计划和原材料采购计划,例如生产什么、何时生产、生产程度。
(2) 制造管理:
  协助防止输入错误等工作错误,并管理生产结果,例如生产什么以及如何生产
(3) 质量管理:
  管理原材料和产品检验中的分析值和清洁记录等质量数据
(4) 设备维护
  生产过程中的温度等设备条件管理

构建追溯系统的主要软件包产品和解决方案

软件包产品名称 解决方案
Production Scheduler FLEXSCHE (1)
Production Management mcframe (1)
生产管理软件包 CIMVisionLIBRA (2)
Operation Efficiency Improvement Package Exapilot (2)
Laboratory Information Management System LIMS (3)
实时运营管理软件包PI System (4)
Plant Information Management System Exaquantum (4)
Panel Mount Recorders Touch Screen GX10/GX20 (4)

※日文版 HP 和英文版 HP 所介绍的某些产品可能会有所不同。

食品防护

全面食品防护,以加强食品工厂场所和工厂的安全

工厂内的污染是削弱公司信誉的主要原因之一。为防止食品被故意污染,横河电机正在开发防止食品在事前受到污染的机制,并在事后追踪食品,并支持食品生产现场以保护食品安全。

totalfooddefense

  • 访问控制  : 只有当事人才能进入场地。
  • 出入控制  : 只有相关人员才能进入工厂和进入生产过程。
  • 过程监控  : 原材料/产品的可追溯性控制和过程操作的视频记录

为了加强食品安全和保障,我们还支持食品安全观点,例如适当的温度和卫生控制。
有关详细信息,请参阅以下链接。
Traceability / HACCP

新冠疫情的对策

近年来,新冠疫情的爆发迫使食品制造业采取各种措施,例如控制现场工作人员的身体状况,避免工厂的三个 C(封闭空间、拥挤场所和密切接触环境)。我们提供的温度测量解决方案可以一次安全、快速地检测多人的体温,并可以跟踪个人。该解决方案可以及早识别发烧的个别员工,并支持采取措施防止工厂发生群体感染。

支持获取食品安全体系认证标准FSSC22000

最近,要求供应商获得食品安全和卫生管理标准认证的案例越来越多。我们协助满足食品防护、生物警戒和生物恐怖主义的要求,这些要求在先决条件计划 ISO/TS22002-1: 2009 食品制造食品安全系统 FSSC 22000 第 18 章中有所描述。

生产过程中的防护

|访问控制 | Recording of work videos | In-process zoning control | Ingredient/Chemical storage linking |

访问控制

卡/指纹认证系统防止外人进入。
监控摄像头监控来自外部的入侵。

录制工作视频

使用制造管理系统,记录输入原材料的操作,并及时将网络摄像机的方向改变到输入端

过程分区控制

建立生产过程中进出检测制度,严禁非相关人员进入车间。

entering

food defense

  • 逗留时间管理:如果逗留时间超过预设时间,则判断为异常。
  • 逗留时间管理:如果逗留时间超过预设时间,则判断为异常
    如果您不遵守“进入”和“退出”的程序,将被视为未经授权使用该卡

成分/化学品存储链接

图像检测技术检测从原材料和化学品仓库中取出货物并记录图像。

factory

食品防护主要软件包产品

※ 日文版 HP 和英文版 HP 所介绍的某些产品可能会有所不同。

HACCP / FSSC22000

本节介绍食品工厂的卫生管理解决方案,例如 HACCP、FSSC22000*、食品质量管理和卫生设备,以及减少食品浪费的努力。
*FSSC22000:食品安全管理体系国际标准

符合 HACCP 要求

HACCP 的引入在全球许多国家逐年扩大。
随着未来食品进出口的日益活跃,HACCP作为一种管理国际标准的方法,对于维护食品安全至关重要。
根据食品法典委员会规定的7项原则和12个步骤的指导方针,要求对从原材料库存到产品供应的过程进行监控。
横河电机从第 6 步:进行危害分析、第 7 步:确定关键控制点、第 9 步:建立监控系统、第 10 步:建立纠正措施、第 11 步:建立验证程序和第 12 步:建立 文件和记录保存。

HACCP

努力减少粮食浪费

减少粮食浪费已成为世界范围内的问题,食品相关企业需要采取措施减少粮食浪费,例如使用无浪费的原材料和延长产品的保质期。
横河电机从“降低质量风险”和“适当的库存控制”的角度支持减少粮食浪费的努力。

卫生传感器和分析仪

YOKOGAWA 提供卫生传感器和分析仪,以满足食品制造业的严格卫生要求。

保障食品安全的主要软件包产品

※日文版 HP 和英文版 HP 所介绍的某些产品可能会有所不同。

设备维护

YOKOGAWA 提供防止故障、工厂稳定、安全运行和减少生产机会损失的解决方案,包括支持设施分类帐管理和维护计划的设备维护系统,以及基于机器学习的异常预测检测系统。

(1)支持维修作业的设备维修系统挑战

挑战
  • 设备部件最优更换周期未知,检测周期未知。
  • 由于生产设备性能突然下降或停工,需要时间来应对恢复。
解决方案
  • 故障历史的可视化可以确定设备部件的更换周期并制定最佳维护计划。
  • 设备相关数据的综合管理,确保正确的设备备件库存控制。
效果
  • 通过定期检查工作的审查减少工时。
  • 减少突发设备故障,减少生产机会损失。
  • 统一管理设备和维护信息,减少纸张管理和抄录等间接操作。
  • 减少响应设备问题所需的时间。

eServ

breakdown

(2)通过检测异常情况的迹象进行设备维护挑战

挑战
  • 重大机会损失是由生产设备的突然故障或停车造成的。
  • 生产设备异常检测延迟,迫使产品处置和召回。
解决方案
  • 检测设备中的轻微异常并在故障发生前发出警报,从而防止故障。
  • 持续监测设备振动和温度,以检测设备故障迹象。
  • 对收集的数据进行分析,可以快速确定故障原因。
效果
  • R减少突发设备故障,减少生产机会损失。
  • 降低因设备和工艺异常引起的质量风险。
  • 减少响应设备问题所需的时间。

设备维护与挑战的主要软件包产品

软件包产品名称 挑战
Computerized Maintenance Management System eServ (1)
工业物联网数据记录和仪表盘 (2)
Sushi Sensor (2)
自动设备状态分析包DUCSOnEX (2)
Predictive detection (2)
Data Logging Software GA10 (2)

※ 日文版 HP 和英文版 HP 所介绍的某些产品可能会有所不同。

能源管理

能耗可视化不仅可以实现节能,还可以通过发现浪费和分散来帮助改善运营。

Challenges:

  • 难以确定能源管理的改进点
  • Energy management is being promoted, but we don't know what to do next
  • In addition to saving energy in utilities, we want to link with production processes to reduce overall production costs

Solutions:

  • Support for discovering waste and setting the optimal KPI
  • Energy consumption rate per product and lot realizes clarification
  • Realize support for energy conservation activities throughout the entire production process by integrating energy information and production information

Effects:

  • Visualization of energy consumption throughout the plant enables monthly comparison and identification of improvement points
  • Investigation of energy-saving measures and measurement of effects can be made easier by grasping the trends of each line
  • Linking with production information enables analysis of the causes of energy efficiency deterioration in the manufacturing process.
  • Comparison of the same manufacturing item with other factories enables optimal production planning from a utility cost perspective

energysaving

YOKOGAWA's Kofu factory, located in Japan, has achieved significant results in energy-oriented improvements, focusing on the IT-based visualization system and the systematic operation, and has attracted attention as a model plant for energy management.
For details, see the following link
Kofu factory

Major Package Products for Energy Management

※Some of the products introduced may differ between the Japanese version HP and the English version HP.

食品厂传感器

食品厂主要传感器产品

■卫生传感器

■其他传感器

Sensors for Food Factory

科里奥利质量流量计应用实例

我们改变了质量流量计中“泡沫”不好的常识。

挑战

  • 如果气泡进入现有的质量流量计,则超出量程。

解决方案

  • 即使是含有10%或更多气泡的流体也可以测量。

效果

  • 可进行连续测量,减少因气泡污染导致混合量未知而丢弃的产品损失。

sensor

※日文版 HP 和英文版 HP 所介绍的某些产品可能会有所不同。
※请注意,安装端口因地区和标准而异。

通过与 IA 行业领导者建立长期关系的丰富经验,横河电机提供食品和饮料制造商创造优质产品所需的先进产品和定制解决方案。 啤酒厂和制糖业就是两个例子

| 酿造应用 | 糖生产应用 |

酿造应用

iab-food-pd-brewing-en.gif

麦芽仓

  • 原材料处理

啤酒屋

  • 原材料处理
  • 捣碎
  • 批次管理
  • CIP(就地清洁)

发酵/贮藏啤酒

  • 发酵/贮藏啤酒
  • 货架
  • 发酵管理
  • 酵母管理
  • CIP(就地清洁)

过滤

  • 过滤
  • 搬运啤酒
  • CIP(就地清洁)

装瓶/罐装

  • 包装
  • 仓储

检验/运输 

  • 质量控制

糖生产应用

iab-food-pd-sugar-en.gif

关联糖熔体

  • 称重控制
  • 亲缘关系

纯化

  • 碳酸化
  • 过滤机控制
  • 离子交换树脂控制
  • 脱色

浓缩和结晶

  • 浓度
  • 真空盘控制
  • 离心机控制

离心式

  • 干燥控制

包装

  • 包装管理

参考

概述:

Shree Renuka Sugars Limited (SRSL) is a global agribusiness and bio-energy corporation. The company is one of the world’s largest sugar producers and refiners.

概述:
  • Yokogawa provided control solutions for expansion project in sugar and bio-energy plant.
  • Consolidated central control room was designed for safe, comfortable, and efficient work environment.
概述:

S&B Sankyo uses the GX20 Paperless Recorder to monitor temperature and pressure in a food processing plant's sterilization process.

概述:

Rousselot Ghent won Belgium Factory of the Future Award. Yokogawa has supported Rousselot with automation systems since 1993.

Data of 20,000 tags gathered by Exaquantum helped to find the ideal production parameters.

概述:

The TC series of temperature controllers is perfect for controlling the heating temperature of sealing parts and the temperature of sealing rolls (pre-heating) in a variety of different wrapping machinery.

概述:
  • The new package software running on the CENTUM CS 3000 has enabled flexible configuration and data settings for greater productivity.
  • The CENTUM CS 3000 features a standard long-term trend function that can store a year's worth of data on more than 200 tags that are sampled at 2 minute intervals.
概述:

In the past, the boiler feed tank systems in sugar factories had to be checked several times a day to make sure there were no sugar solution leaks. This was a very laborious process and, as continuous monitoring was not possible, monitoring results were not reliable. When a leak occurred, recovery operations were very costly and time-consuming. (AN10D01K01-02E)

概述:

One of the critical control points in the brewing process is the monitoring of the progress of the fermentation stage. The DM8 Vibration Type Liquid Density Meter offers high sensitivity and stability, realizes precise control, reduces workload, and reduces instrument costs.

概述:
  • For remote monitoring (of temperature, pressure, and flow volume), installing the SMARTDAC+ GM in the plant and the SMARTDAC+ GX in the office provides for a scalable, pc-free on-site data monitoring solution.
  • You can centralize management of large quantities of data by automatically transferring acquired data to a FTP server.
概述:

Skim milk is what remains after cream is removed from raw milk. Cream is removed to bring the fat content of the skim milk as close as possible to the lower limit of a designated range. For this purpose, control of the fat content in the cream and the skim milk is essential. The fat content in the cream and the milk has a direct relationship to their density and is controlled by the measurement thereof. 

概述:

Brewery is facility to produce beer. Breweries process is the manufacturing process of beer, which is a fermented beverage with low alcohol content made from various types of grain. Wheat, maize and other grains can be used for this. Brewing process starts from malted barley that is to form a mash by milling and mixing with hot water. The malt starches are converted to sugars during this process. This sugar rich water is then strained through the bottom of the mash and will be called as "wort". Then the wort will be brought to boil by bringing to the brew kettle. For bitterness or aroma hops are to be added at different times during the boil. Then the wort is cooled and aerated. And brewers yeast is added for fermentation. From the sweet wort the yeast produces carbon dioxide, alcohol and other byproducts. The GREEN BEER undergoes maturation after fermentation. Filtaration and carbonation are the last steps. Finally the beer will be stay in holding tank until it is bottled or kegged.

概述:

The discharge of improperly treated industrial chemicals and fuel gas can have a major impact on the environment, posing a serious threat to public health. Concurrent with the global growth of manufacturing operations to keep pace with market trends, many countries are taking measures to deal with environmental problems.

概述:

SMARTDAC+ GX series records the clean room temperature, humidity, atmospheric pressure, door openings and closings, etc.

概述:

Milk should be processed within 4 to 6 hours of production to make it fit for human consumption. Temperature is a very important parameter which has to be monitored at different stages of milk processing.

概述:

In the plants of food and beverage manufacturers, there are times when monitoring and recording of production equipment is necessary inside clean rooms. This is an introduction to monitoring and recording in clean rooms using paperless recorders.

概述:

Yokogawa's ceramic liner can offer the customer superior resistance to thermal shock and the failure that can occur due to liner cracking. This is due to Yokogawa's use of 99.9% pure Al2O3 for the liner.

概述:

Fish perform all their bodily functions in water. Because fish are totally dependent upon water to breathe, feed and grow, excrete wastes, maintain a salt balance, and reproduce, understanding the physical and chemical qualities of water is critical to successful aquaculture. To a great extent water determines the success or failure of an aquaculture operation.

概述:

The paperless recorder DX series automatically calculate the Fo value from the heating temperature and are useful in managing the sterilization process by displaying and recording the value together with the heating temperature.

概述:

This introduces a system that uses Ethernet communications to acquire measured values, target values, and control output values from a controller installed on site into a PLC at high speed (ten units' worth within one second).

概述:

In the food industry, the control of concentrations on the production line is critical to product quality, determining, among other things, how good the food tastes. One such procedure for doing this involves taking a sample from the production process and measuring its specific gravity (density) with a hydrometer. 

概述:

By using the Multibatch function (an option added with SMARTDAC+), you can efficiently record data from multiple devices onto a single SMARTDAC+.

概述:

With advances in process automation comes a greater need for level measurement and control. As pressure on at the bottom surface of a liquid is proportional to the height of the liquid's surface, you can measure pressure using a differential pressure transmitter to detect the level of the liquid, acquire the data on the UT75A Digital Indicating Controller, and use the measurements to control the tank level.

概述:

Using the custom display function that comes standard with DXAdvanced means that you can combine the recorders, displays, and switches used in various kinds of equipment.

概述:

Using the batch name + lot number system, past measured data can be recalled for reference by batch name.

概述:

In the manufacturing process of Pharmaceutical, Chemical and Food & Beverage industries, the cleaning and sterilization of tanks and piping are done with various cleaning solutions, fresh or hot water and steam after manufacturing products. Clean-In-Place (CIP) is the system designed for automatic cleaning and disinfecting.

概述:
  • Universal inputs provide support for thermocouple, RTD, voltage, and a variety of other input signals.
  • Lineup of models for up to 450 inputs.
    Allows multipoint monitoring and recording on a single unit.
  • Easily enables network-based data management. 
    file transfers, Web monitoring, and alarm e-mail
概述:

By using the computation function of the SMARTDAC+ series Paperless recorder GX/GP, computation option computes the "F-value," or sterilizing value for the sterilization process, so that the computation results can be recorded in the form of data.

概述:

Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it is the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure.

概述:

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

概述:

The sterilization temperature prior to the filling process is monitored in the field or office. The temperature data is recorded in an external storage medium.

概述:

Temperature plays a key role in storage of Molasses to maintain the chemical properties of molasses. When temperature rises over 40.5 degree C, destruction of structure in sugar occurs, which results in losing the feeding property of molasses. There is also a safety concern that a rise in temperature can lead to a rise in storage tank pressure leading to an explosion of the tank.

概述:
  • Temperature monitoring at a tank farm
  • Temperature and pressure monitoring in tank jungles, three vertical monitoring points.
概述:

To defray energy costs, many industrial plants have their own boilers to generate steam in order to produce a portion of their energy needs. In addition to generating power, the steam may also be used directly in plant processes or indirectly via heat exchangers or steam jacketed vessels.

概述:

After extraction from sugar cane or sugar beets, juice must be purified to remove the many other organics and minerals that accompany it. The processing to accomplish this is heavily dependent on reliable pH measurement and control as illustrated.

概述:

One of the primary applications for high purity water is for boiler feed water. The measurement of pure water pH can be one of the quickest indicators of process contamination in the production or distribution of pure water. Effective chemical treatment of the feed water is vital in maintaining the useful operating life and minimizing maintenance costs of the boiler.

Industry:Power, Pharmaceutical, Common

概述:

Optimizing four key factors will decrease pH sensor costs and optimize process control and overall plant efficiency.

概述:

This technical white paper will discuss Yokogawa's CENTUM VP DCS (Distributed Control System) product, hereafter referred to as "CENTUM VP", and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations, (21 CFR Part 11), the Electronic Records / Electronic Signatures Rule.

概述:

Sugar and alcohol market are increasing, due humanity needs to find alternatives for fossil fuels dependence. Brazil joins climactic and technologic features to place itself at the forefront of this industry.

概述:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

概述:

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

概述:

This document describes the operation and data flow of the Yokogawa Print Wave software using the DX-P Reporter. It will provide a detailed explanation of the Advanced Alarm Reporter functions. The functions described in this paper were first released in Print Wave version 5.5.

概述:

Honeywell and Yokogawa have both been producing Distributed Control System (DCS) platforms for decades, and both are very active in this area. In 1975, Honeywell introduced its TDC2000 platform and Yokogawa brought out CENTUM. These two competing systems emerged from a similar place, oil refining and petrochemical industries, so they started out with similar basic concepts and use cases in mind. 

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概述:

YOKOGAWA will contribute to technology evolution particularly in measurement and analytical tools to help build a world where researchers will increasingly focus on insightful interpretation of data, and advancing Life Science to benefit humanity.

产品概述
概述:

The Yokogawa business vision states that the company endeavors to achieve Net-zero emissions, ensure the Well-being of all, and make a transition to a Circular Economy by 2050. 

概述:

YOKOGAWA creates autonomous operations with high-efficiency automation and optimization that allows growth with minimal deployment of manpower.

概述:

DTSX has been increasingly used in variety of applications such as fire detection, leak detection and preventative maintenance.

概述:

Our approach is to leverage state-of-the-art technologies for real-time monitoring and predictive control that allow virtual environments where "digital twin" processes can provide distinct advantages.

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