Food & Beverage

Shree Renuka Sugars Limited (SRSL) is a global agribusiness and bio-energy corporation. The company is one of the world’s largest sugar producers and refiners.

Yokogawa provided Mewah, one of the largest vegetable oil processors, with a structured Smart Manufacturing Assessment Workshop.
The company's Industry 4.0 roadmap was clarified through the Smart Industry Readiness Index (SIRI) based workshop.

NISSIN FOOD PRODUCTS selected Yokogawa as a partner to realize a next-generation smart factory.
An integrated MES solution helps fully automate the large-scale food factory in Japan.

• Yokogawa provided control solutions for expansion project in sugar and bio-energy plant.
• Consolidated central control room was designed for safe, comfortable, and efficient work environment.

S&B Sankyo uses the GX20 Paperless Recorder to monitor temperature and pressure in a food processing plant's sterilization process.

Rousselot Ghent won Belgium Factory of the Future Award. Yokogawa has supported Rousselot with automation systems since 1993.

Data of 20,000 tags gathered by Exaquantum helped to find the ideal production parameters.

Kyowa Hakko Bio monitors vibration trends with Yokogawa's Sushi Sensors to prevent unexpected equipment failures.
By using eServ, sensor data and maintenance information are shared with everyone involved in manufacturing.

Since Mannan Life not only suffered significant loss due to line shut down or disposal loss from unexpected operation problems, but were also often pressed with support work such as arranging personnel, materials, and equipment for repair or after-the-fact processing, how to prevent operation problems was a major issue for management.
To solve this problem, with the second year of introduction as a target, the Kanra Factory began working to shift its work to preventive maintenance, which prevents machine failures and line shut downs due to machine degradation over time.

The introduction of eServ has resulted in a centralized system of facility information. The reason for the loss of production opportunities has become clear, and it has become possible for all members to follow up the progress of the measures.

KIRISHIMA SHUZO is the top sales shochu company in Japan for the fourth straight years.
We systematized both cost and manufacturing management, and aimed to achieve maximum cost reductions by utilizing these two systems.

The TC series of temperature controllers is perfect for controlling the heating temperature of sealing parts and the temperature of sealing rolls (pre-heating) in a variety of different wrapping machinery.

• The new package software running on the CENTUM CS 3000 has enabled flexible configuration and data settings for greater productivity.
• The CENTUM CS 3000 features a standard long-term trend function that can store a year's worth of data on more than 200 tags that are sampled at 2 minute intervals.

In the past, the boiler feed tank systems in sugar factories had to be checked several times a day to make sure there were no sugar solution leaks. This was a very laborious process and, as continuous monitoring was not possible, monitoring results were not reliable. When a leak occurred, recovery operations were very costly and time-consuming. (AN10D01K01-02E)

One of the critical control points in the brewing process is the monitoring of the progress of the fermentation stage. The DM8 Vibration Type Liquid Density Meter offers high sensitivity and stability, realizes precise control, reduces workload, and reduces instrument costs.

Skim milk is what remains after cream is removed from raw milk. Cream is removed to bring the fat content of the skim milk as close as possible to the lower limit of a designated range. For this purpose, control of the fat content in the cream and the skim milk is essential. The fat content in the cream and the milk has a direct relationship to their density and is controlled by the measurement thereof. 

• For remote monitoring (of temperature, pressure, and flow volume), installing the SMARTDAC+ GM in the plant and the SMARTDAC+ GX in the office provides for a scalable, pc-free on-site data monitoring solution.
• You can centralize management of large quantities of data by automatically transferring acquired data to a FTP server.

The discharge of improperly treated industrial chemicals and fuel gas can have a major impact on the environment, posing a serious threat to public health. Concurrent with the global growth of manufacturing operations to keep pace with market trends, many countries are taking measures to deal with environmental problems.

SMARTDAC+ GX series records the clean room temperature, humidity, atmospheric pressure, door openings and closings, etc.

Milk should be processed within 4 to 6 hours of production to make it fit for human consumption. Temperature is a very important parameter which has to be monitored at different stages of milk processing.

What if you could detect signs of abnormalities in bus ducts (bus bars) quickly during maintenance and inspection work and respond to them at just the right time? Yokogawa DTSX monitoring solution constantly monitors connections that tend to deteriorate over time and contributes by pinpointing abnormality locations and reducing workload of maintenance personnel, helping to ensure stability in plant operations.

In the food industry, the control of concentrations on the production line is critical to product quality, determining, among other things, how good the food tastes. One such procedure for doing this involves taking a sample from the production process and measuring its specific gravity (density) with a hydrometer. 

In the plants of food and beverage manufacturers, there are times when monitoring and recording of production equipment is necessary inside clean rooms. This is an introduction to monitoring and recording in clean rooms using paperless recorders.

Brewery is facility to produce beer. Breweries process is the manufacturing process of beer, which is a fermented beverage with low alcohol content made from various types of grain. Wheat, maize and other grains can be used for this. Brewing process starts from malted barley that is to form a mash by milling and mixing with hot water. The malt starches are converted to sugars during this process. This sugar rich water is then strained through the bottom of the mash and will be called as "wort". Then the wort will be brought to boil by bringing to the brew kettle. For bitterness or aroma hops are to be added at different times during the boil. Then the wort is cooled and aerated. And brewers yeast is added for fermentation. From the sweet wort the yeast produces carbon dioxide, alcohol and other byproducts. The GREEN BEER undergoes maturation after fermentation. Filtaration and carbonation are the last steps. Finally the beer will be stay in holding tank until it is bottled or kegged.

The paperless recorder DX series automatically calculate the Fo value from the heating temperature and are useful in managing the sterilization process by displaying and recording the value together with the heating temperature.

By using the Multibatch function (an option added with SMARTDAC+), you can efficiently record data from multiple devices onto a single SMARTDAC+.

Using the custom display function that comes standard with DXAdvanced means that you can combine the recorders, displays, and switches used in various kinds of equipment.

Using the batch name + lot number system, past measured data can be recalled for reference by batch name.

Yokogawa's ceramic liner can offer the customer superior resistance to thermal shock and the failure that can occur due to liner cracking. This is due to Yokogawa's use of 99.9% pure Al2O3 for the liner.

• Universal inputs provide support for thermocouple, RTD, voltage, and a variety of other input signals.
• Lineup of models for up to 450 inputs.
  Allows multipoint monitoring and recording on a single unit.
• Easily enables network-based data management. 
  file transfers, Web monitoring, and alarm e-mail

How automated real-time noise map can contribute to production efficiency

By using the computation function of the SMARTDAC+ series Paperless recorder GX/GP, computation option computes the "F-value," or sterilizing value for the sterilization process, so that the computation results can be recorded in the form of data.

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

The sterilization temperature prior to the filling process is monitored in the field or office. The temperature data is recorded in an external storage medium.

Fish perform all their bodily functions in water. Because fish are totally dependent upon water to breathe, feed and grow, excrete wastes, maintain a salt balance, and reproduce, understanding the physical and chemical qualities of water is critical to successful aquaculture. To a great extent water determines the success or failure of an aquaculture operation.

This introduces a system that uses Ethernet communications to acquire measured values, target values, and control output values from a controller installed on site into a PLC at high speed (ten units' worth within one second).

To defray energy costs, many industrial plants have their own boilers to generate steam in order to produce a portion of their energy needs. In addition to generating power, the steam may also be used directly in plant processes or indirectly via heat exchangers or steam jacketed vessels.

With advances in process automation comes a greater need for level measurement and control. As pressure on at the bottom surface of a liquid is proportional to the height of the liquid's surface, you can measure pressure using a differential pressure transmitter to detect the level of the liquid, acquire the data on the UT75A Digital Indicating Controller, and use the measurements to control the tank level.

In the manufacturing process of Pharmaceutical, Chemical and Food & Beverage industries, the cleaning and sterilization of tanks and piping are done with various cleaning solutions, fresh or hot water and steam after manufacturing products. Clean-In-Place (CIP) is the system designed for automatic cleaning and disinfecting.

Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it is the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure.

After extraction from sugar cane or sugar beets, juice must be purified to remove the many other organics and minerals that accompany it. The processing to accomplish this is heavily dependent on reliable pH measurement and control as illustrated.

One of the primary applications for high purity water is for boiler feed water. The measurement of pure water pH can be one of the quickest indicators of process contamination in the production or distribution of pure water. Effective chemical treatment of the feed water is vital in maintaining the useful operating life and minimizing maintenance costs of the boiler.

Industry:Power, Pharmaceutical, Common

Optimizing four key factors will decrease pH sensor costs and optimize process control and overall plant efficiency.

This technical white paper will discuss Yokogawa's CENTUM VP DCS (Distributed Control System) product, hereafter referred to as "CENTUM VP", and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations, (21 CFR Part 11), the Electronic Records / Electronic Signatures Rule.

Sugar and alcohol market are increasing, due humanity needs to find alternatives for fossil fuels dependence. Brazil joins climactic and technologic features to place itself at the forefront of this industry.

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

This document describes the operation and data flow of the Yokogawa Print Wave software using the DX-P Reporter. It will provide a detailed explanation of the Advanced Alarm Reporter functions. The functions described in this paper were first released in Print Wave version 5.5.

Discovering your Baseline with OT Security Risk Assessment

Honeywell and Yokogawa have both been producing Distributed Control System (DCS) platforms for decades, and both are very active in this area. In 1975, Honeywell introduced its TDC2000 platform and Yokogawa brought out CENTUM. These two competing systems emerged from a similar place, oil refining and petrochemical industries, so they started out with similar basic concepts and use cases in mind. 

The use of optical fiber for temperature sensing is expanding beyond safety applications. 

Assets and operations will have human-like learning and adaptive capabilities, allowing responses without operator interaction to situations within a secure, bounded domain.

The wireless standard LoRaWAN enables wireless communications and digital transformation over long distances, supplementing in-plant wireless networks such as ISA100.

Cloud-based wireless sensing enables safety, reliability, and profits through widespread asset monitoring.

Process automation systems are increasingly connected to IT systems and the outside world, introducing cybersecurity concerns, which can be addressed using techniques such as software-defined networking and monitoring services.

Asset management plays a key role in operational safety, and it is critical to capture and transmit these data in a secure, digitized way to ensure that they are up to date, accurate and easily accessible.

Robots have long been used in discrete manufacturing and machine automation applications, and their use is now spreading to address process industry applications.

Historians provide the data storage, secure connectivity and built-in tools required for implementation of digital transformation initiatives.

Showcases the OpreX Intelligent Manufacturing Hub, an AI-enabled platform that enhances manufacturing with seamless data integration, intelligent reporting, optimized workflows, and advanced visualization for smarter decision-making and efficiency.

The Yokogawa business vision states that the company endeavors to achieve Net-zero emissions, ensure the Well-being of all, and make a transition to a Circular Economy by 2050. 

YOKOGAWA will contribute to technology evolution particularly in measurement and analytical tools to help build a world where researchers will increasingly focus on insightful interpretation of data, and advancing Life Science to benefit humanity.

YOKOGAWA creates autonomous operations with high-efficiency automation and optimization that allows growth with minimal deployment of manpower.

DTSX has been increasingly used in variety of applications such as fire detection, leak detection and preventative maintenance.

Our approach is to leverage state-of-the-art technologies for real-time monitoring and predictive control that allow virtual environments where "digital twin" processes can provide distinct advantages.

As a gateway to further expand Yokogawa's messaging as a One-stop Solution Business, Yokogawa has partnered up with INCIT, to introduce the S.I.R.I. framework.