Alimentos y bebidas

La industria de alimentos y bebidas debe producir alimentos y bebidas seguros y de alta calidad para los consumidores. Además del control de calidad, los procesos de manufactura incluyen muchos retos, como gestionar ingredientes, mejorar la eficiencia y atender cuestiones ambientales globales. Yokogawa aprovecha sus décadas de especialización tecnológica para ayudar a los clientes a construir y operar la fábrica ideal.

Historia de éxito
ADEKA (SINGAPORE) PTE. LTD., Singapur
CENTUM CS 3000 reduce el tiempo de CIP al 50 % y eleva la productividad

  • El software del nuevo paquete integrado en el CENTUM CS 3000 ha permitido una configuración flexible y ajustes de datos para aumentar la productividad.
  • El CENTUM CS 3000 cuenta con una función de tendencia a largo plazo de serie que puede almacenar un año de datos en más de 200 etiquetas que se calculan en intervalos de 2 minutos.

 

Detalles

Diagrama de proceso en la elaboración de cerveza

Aplicaciones en la elaboración de cerveza

Yokogawa apoya a las plantas de elaboración de cerveza vanguardistas por medio de soluciones de automatización que permiten la integración en todas las áreas de la planta y la optimización del ciclo de vida. Esta es una lista rápida de unidades y aplicaciones en la industria de elaboración de cerveza para las cuales Yokogawa tiene una red global de expertos a su servicio, que suministran soluciones de automatización integrales.

Silo de malta
Manejo de materia prima

Sala de cocción
Manejo de materia prima
Maceración
Gestión por lotes
CIP (Limpieza in situ)

Fermentación/Lager
Fermentación/Lager
Decantación
Gestión de la fermentación
Gestión Yeuse
CIP (Limpieza in situ)

Filtrado
Filtración
Movimiento de cerveza
CIP (Limpieza in situ)

Embotellado/enlatado
Embalaje
Almacenamiento

Inspección/Embarque
Control de calidad

Diagrama de proceso en la producción de azúcar

Aplicaciones en la industria de la producción de azúcar

Yokogawa apoya a las plantas de producción de azúcar vanguardistas por medio de soluciones de automatización que permiten la integración en todas las áreas de la planta y la optimización del ciclo de vida. Esta es una lista rápida de unidades y aplicaciones en la industria de producción de azúcar para las cuales Yokogawa tiene una red global de expertos a su servicio, que suministran soluciones de automatización integrales.

Disolución de azúcar crudo y azúcar afinado
Control de pesaje
Afinación

Purificación
Carbonización
Control de máquina de filtrado
Control de resina de intercambio iónico
Decoloración

Concentrado y cristalización
Concentración
Control de tacho azucarero
Control de centrifugado

Centrífuga
Control de secado

Embalaje
Gestión de embalaje

Más capacidad

Yokogawa tiene un caudal de experiencia en todas las áreas de la industria de alimentos y bebidas. Podemos trabajar con usted para encontrar la solución perfecta para sus necesidades de producción desde cerveza hasta chocolate.

Más capacidad para alimentos y bebidas

Bebidas
Elaboración de sake
Elaboración de whisky
Producción de licores y alcohol
Producción de bebidas carbonatadas y no carbonatadas
Jugo de naranja

Alimentos
Productos lácteos
Mezclado de chocolate
Azúcar
Productos horneados
Aceites comestibles
Condimentos
Control de procesos de azúcar isomerizado
Control de procesos de molienda de harina

Cumplimiento normativo
EU 178/2002
Ley sobre Bioterrorismo de EE. UU.
Análisis de peligros y de puntos de control críticos (HACCP)

Recursos

Descripción General:

Shree Renuka Sugars Limited (SRSL) is a global agribusiness and bio-energy corporation. The company is one of the world’s largest sugar producers and refiners.

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Yokogawa provided Mewah, one of the largest vegetable oil processors, with a structured Smart Manufacturing Assessment Workshop.
The company's Industry 4.0 roadmap was clarified through the Smart Industry Readiness Index (SIRI) based workshop.

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NISSIN FOOD PRODUCTS selected Yokogawa as a partner to realize a next-generation smart factory.
An integrated MES solution helps fully automate the large-scale food factory in Japan.

Descripción General:

Yokogawa Electric Corporation has completed a unique control system project in Arcadia, Florida, which is located in the heart of a beautiful citrus-growing region. Peace River Citrus Products has installed a Yokogawa CENTUM CS 1000 R3 control system to control a proprietary orange juice production process at its citrus processing plant.

Descripción General:
  • Yokogawa provided control solutions for expansion project in sugar and bio-energy plant.
  • Consolidated central control room was designed for safe, comfortable, and efficient work environment.
Descripción General:

Success Story:

CENTUM VP Cuts Clean-in-place (CIP) Time by 50% and Improves Productivity

Descripción General:
  • Integrated automation solutions for high reliability and availability system
  • Reduced consumption of steam, bagasse, and bunker fuel oil with increased daily throughput of massecuite
Descripción General:

S&B Sankyo uses the GX20 Paperless Recorder to monitor temperature and pressure in a food processing plant's sterilization process.

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Rousselot Ghent won Belgium Factory of the Future Award. Yokogawa has supported Rousselot with automation systems since 1993.

Data of 20,000 tags gathered by Exaquantum helped to find the ideal production parameters.

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Kyowa Hakko Bio monitors vibration trends with Yokogawa's Sushi Sensors to prevent unexpected equipment failures.
By using eServ, sensor data and maintenance information are shared with everyone involved in manufacturing.

Descripción General:
  • Implementation of control system supported by global maintenance, service, engineering, and technical support capabilities
  • Improved stability and safety of plant operation
Descripción General:

The Pasteurized Milk Ordinance (PMO) is a set of standards and requirements that regulate aspects of dairy plants producing Grade “A” products. It is the “dairy bible” that dairy producers, manufacturers, and balancing plants must follow to verify food safety. Discover how Yokogawa recorders (PMO compliant) are helping Michigan milk producers.

Descripción General:

The TC series of temperature controllers is perfect for controlling the heating temperature of sealing parts and the temperature of sealing rolls (pre-heating) in a variety of different wrapping machinery.

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During MSG manufacturing it is crucial to control flow during the neutralization process. Unfortunately, traditional magnetic flowmeters encounter accuracy issues due to coating on electrodes from liquids like crystal, slurry, and high-viscosity fluids. Learn how our innovative technology ensures stable measurements even with challenging fluids. Don't miss out on improved accuracy and reduced maintenance downtime.

Descripción General:

Trappist monks, brewers of the infamous Trappist beer, leverage the precise and reliable measurement of the Rotamass TI Prime Mass Flow Meter.

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Ensure the preservation of milk quality and prevent degradation.

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Yokogawa’s Touchscreen GX10 Paperless Recorder eliminates the cost and labor associated with paper-based data recording.

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Improving customer satisfaction and protecting brand value requires a relentless commitment to quality. Understanding the status of beer yeast is key to improving quality and manufacturing products that taste the same. 

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High-capacity memory, network, and part 11 compliant paperless data recorders greatly increase work efficiency while eliminating data recording errors.

Descripción General:
  • For remote monitoring (of temperature, pressure, and flow volume), installing the SMARTDAC+ GM in the plant and the SMARTDAC+ GX in the office provides for a scalable, pc-free on-site data monitoring solution.
  • You can centralize management of large quantities of data by automatically transferring acquired data to a FTP server.
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Challenge: The customer's existing measurement device was disturbed by vibration and could not be compensated or corrected by the product that was installed.

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Temperature is essential to the pasteurization process in beer manufacturing. Yokogawa’s fiber optic temperature sensor DTSX provides precise temperature measurements throughout the tunnel, eliminating blind spots.

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Questionable flow and conductivity measurements during CIP could raise questions about food quality and safety.

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SMARTDAC+ GX series records the clean room temperature, humidity, atmospheric pressure, door openings and closings, etc.

Descripción General:

Yokogawa's Paperless Recorder series offers a multi-point touch panel to improve intuitive operator control with predictive monitoring for early detection during sake production and managing brewery wastewater. 

Descripción General:

Risk management is crucial when expanding your business.

Descripción General:

Milk should be processed within 4 to 6 hours of production to make it fit for human consumption. Temperature is a very important parameter which has to be monitored at different stages of milk processing.

Descripción General:

In the plants of food and beverage manufacturers, there are times when monitoring and recording of production equipment is necessary inside clean rooms. This is an introduction to monitoring and recording in clean rooms using paperless recorders.

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El revestimiento de cerámica de Yokogawa puede ofrecer al cliente una resistencia superior al choque térmico y al fracaso que pueda ocurrir debido al agrietamiento del revestimiento. Esto se debe al uso de Yokogawa de 99.9% Al2O3 puro para el revestimiento.

Descripción General:

The paperless recorder DX series automatically calculate the Fo value from the heating temperature and are useful in managing the sterilization process by displaying and recording the value together with the heating temperature.

Descripción General:

In the food industry, the control of concentrations on the production line is critical to product quality, determining, among other things, how good the food tastes. One such procedure for doing this involves taking a sample from the production process and measuring its specific gravity (density) with a hydrometer. 

Descripción General:

By using the Multibatch function (an option added with SMARTDAC+), you can efficiently record data from multiple devices onto a single SMARTDAC+.

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Using the custom display function that comes standard with DXAdvanced means that you can combine the recorders, displays, and switches used in various kinds of equipment.

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Tank level measurements must be simple and accurate in order to maintain the milk quality, reduce waste and clean-up costs, and enable facility profitability.

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Using the batch name + lot number system, past measured data can be recalled for reference by batch name.

Descripción General:
  • Universal inputs provide support for thermocouple, RTD, voltage, and a variety of other input signals.
  • Lineup of models for up to 450 inputs.
    Allows multipoint monitoring and recording on a single unit.
  • Easily enables network-based data management. 
    file transfers, Web monitoring, and alarm e-mail
Descripción General:

By using the computation function of the SMARTDAC+ series Paperless recorder GX/GP, computation option computes the "F-value," or sterilizing value for the sterilization process, so that the computation results can be recorded in the form of data.

Descripción General:

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

Descripción General:

The sterilization temperature prior to the filling process is monitored in the field or office. The temperature data is recorded in an external storage medium.

Descripción General:

Difficulties in measurement and monitoring can arise, however, when the recycled milk from the pasteurization process is introduced to the balance tank.

Descripción General:
  • Temperature monitoring at a tank farm
  • Temperature and pressure monitoring in tank jungles, three vertical monitoring points.
Descripción General:

To defray energy costs, many industrial plants have their own boilers to generate steam to produce a portion of their energy needs. In addition to generating power, the steam may also be used directly in plant processes or indirectly via heat exchangers or steam jacketed vessels. 

Descripción General:

Temperature plays a key role in storage of Molasses to maintain the chemical properties of molasses. When temperature rises over 40.5 degree C, destruction of structure in sugar occurs, which results in losing the feeding property of molasses. There is also a safety concern that a rise in temperature can lead to a rise in storage tank pressure leading to an explosion of the tank.

Descripción General:

Heat exchangers are devices that provide the flow of thermal energy between two or more fluids at different temperatures. Heat exchangers are used in a wide variety of applications. These include power production; process, chemical and food industries; electronics; environmental engineering; waste heat recovery; manufacturing industry; and air-conditioning, refrigeration, and space applications. Yokogawa offers a means to control heat exchanger leakage and prevent costly maintenance, repair and downtime with an easy-to-use, virtually maintenance-free condensate conductivity measurement method.

Descripción General:

Ion Exchange is a method for the exchange of ions between two electrolytes or between an electrolyte solution and a complex molecule. In most cases the term is used to denote the processes of purification, separation, and decontamination of aqueous and other ion-containing solutions with solid polymeric or mineralic ion exchangers.

Descripción General:

Yokogawa's best-in-class panel mount paperless recorders are fully integrated data acquisition and display stations with secure, built-in data storage and network connectivity. Panel-mount solutions are NEMA compliant and integrate the data acquisition equipment into a control panel. Yokogawa's paperless recorder lineup meets rigorous industry standards such as PMO, HTST, and FDA 21 CFR Part 11.

Descripción General:

Dairy wastewater is a mixture of organic compounds, suspended solids, fats, and bacteria that can produce a film or coating on equipment in the process. 

Descripción General:

Optimizing four key factors will decrease pH sensor costs and optimize process control and overall plant efficiency.

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Descripción General:

This eBook explains why implementing IIoT based digital operator monitoring solutions for autonomous anomaly detection enhances operations.

Descripción General:

In this Yokogawa RAP Best Practices eBook, you’ll discover how our wealth of knowledge about Integrated Safe Systems and Control of Work is available to help you and your teams design and implement a system that best suits your needs.

Descripción General:

This technical white paper will discuss Yokogawa's CENTUM VP DCS (Distributed Control System) product, hereafter referred to as "CENTUM VP", and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations, (21 CFR Part 11), the Electronic Records / Electronic Signatures Rule.

Descripción General:

Sugar and alcohol market are increasing, due humanity needs to find alternatives for fossil fuels dependence. Brazil joins climactic and technologic features to place itself at the forefront of this industry.

Descripción General:

Get Connected: Advancing Workers and Capabilities
In this whitepaper by Shahzad Khan, you will learn how to use collaborative, integrated, optimized, and autonomous operations to integrate your systems and emerging performance metrics.

By downloading this whitepaper you will learn how to:

  • Connect operations, systems, processes, maintenance, and goals
  • Empower employees digitally, to improve their decision-making skills
  • Gain access to immediate improvements to production efficiency
Descripción General:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

Descripción General:

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

Descripción General:

This document describes the operation and data flow of the Yokogawa Print Wave software using the DX-P Reporter. It will provide a detailed explanation of the Advanced Alarm Reporter functions. The functions described in this paper were first released in Print Wave version 5.5.

Descripción General:

Discovering your Baseline with OT Security Risk Assessment

Descripción General:

Discovering your Baseline with OT Security Risk Assessment

Descripción General:

The whitepaper discusses the importance of safety culture in achieving a smarter and safer working environment. It highlights statistics on work-related accidents and diseases, the cost of poor safety culture, and the need for a true safety culture achieved through company leadership.

Descripción General:

On-site digital champions can drive your operation towards data integration and a more aligned way of working.

Descripción General:

Digital twins are dynamic digital representations that enable companies to understand, predict and radically reorient their business processes.

Descripción General:

Honeywell and Yokogawa have both been producing Distributed Control System (DCS) platforms for decades, and both are very active in this area. In 1975, Honeywell introduced its TDC2000 platform and Yokogawa brought out CENTUM. These two competing systems emerged from a similar place, oil refining and petrochemical industries, so they started out with similar basic concepts and use cases in mind. 

Descripción General:

Gracias a un proyecto de actualización de dos años en la cervecería Yatala de Foster es ahora uno de los más eficientes en la integración de la elaboración y el envasado de cerveceras del país. Más de 1,100 dispositivos de medición y control del fabricante de instrumentos Yokogawa Australia lo ayudarán a mantenerlo así.

Documentos y Descargas

Videos

Información del Producto
Descripción General:

ROTAMASS is the integral and remote type Coriolis Mass Flow Meter. Both types have highly refined digital signal processing electronics, so that accurate and stable mass flow measurement is achieved.

It is the most technologically advanced mass flow meter yet. By combining the superior design of the application specific flow sensor and transmitters with the Total Insight philosophy and functionality, the flexibility of the ROTAMASS to adapt to changing  requirements guarantees performance throughout the lifecycle of the process measurement.

Descripción General:

Discover how to achieve industrial autonomy step by step through one of the 75+ inspiring presentations.

Descripción General:

This workshop provided by industry partners Yokogawa and ThreatConnect will show you a way to strategically manage cyber risk within an industrial environment. Learn how to transition from the “break/fix” model of industrial cybersecurity to a business risk management strategy through cyber risk quantification, return on investment (ROI) for industrial cybersecurity solutions calculations, and cyber risk identification.

Noticias

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