La industria de la refinación, comercialización y distribución de petróleo y gas ha estado enfrentando un número cada vez mayor de retos en años recientes. Entre ellos, las características cambiantes de la materia prima a procesar, el envejecimiento de las instalaciones y los equipos de procesos, el creciente costo de la energía, la falta de operadores de planta capacitados que puedan operar una refinería de manera segura y eficiente y los requisitos constantemente cambiantes del mercado y de los clientes.
Con el paso de los años, Yokogawa ha formado alianzas con muchas compañías de refinación, comercialización y distribución para proveer soluciones industriales enfocadas en resolver estos retos y problemas. Las soluciones VigilantPlant de Yokogawa han ayudado a los propietarios de plantas a alcanzar una máxima rentabilidad y seguridad sostenible dentro de sus plantas.
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Petroquímica
Las necesidades de las empresas petroquímicas son muy diversas. Para salir adelante en el mercado altamente competitivo de hoy, los productores se esfuerzan por mejorar la calidad y la productividad. Yokogawa ofrece soluciones a su medida para estas necesidades con base en su larga y amplia experiencia en este campo.
Recursos
- Smooth project execution with no schedule and/minimal safety incidents.
- Easy to use, easy to reconfigure interface that has resulted in numerous post-installation enhancements.
- Minimizing day-to-day plant operation problems including reducing the alarming factor.
Life Cycle Agreement ensures a continuous and satisfactory performance of BAPCO's CENTUM DCS and ProSafe-RS system.
Under the agreement, Yokogawa will provide comprehensive services such as system healthiness check, 24/7 emergency support, etc.
Yokogawa provided JCCP with an immersive and practical virtual field training curriculum using VR technology JCCP's training with this solution has received high praise from participants in oil & gas producing countries.
- Successful migration of in-line blending distributed control and oil movement systems.
- To minimize operator intervention and to keep the product properties on specification.
- El CENTUM CS 3000 juega un papel clave en los aceites de desecho de Malasia del proyecto de diésel.
- Yokogawa propone suministrar sus sistemas y servicios como el proveedor principal de instrumentos.
- To replace the existing CENTUM XL control station with the latest Yokogawa CS 3000 hardware and upgrade the control network.
- The plan was to minimize plant downtime by doing a hot cutover from the old to the new control system.
- This has considerably improved the safety, quality, and efficiency of off-site operations.
- Yokogawa was the clear choice for installation of the OMS.
Universal Terminal (S) Pte Ltd, one of the largest independent petroleum products storage terminals in the Asia Pacific, has been built on Singapore's Jurong Island at a cost of S$750 million.
- Smooth and safe switchover to the new system
- Easy-to-use, easy-to-engineer system, plus various post-installation enhancements
- Tuned controllers for smooth plant operation and better traceability of process upsets
- Various other improvements thanks to advanced process control and MVC implementation
- Exapilot was introduced to maximize operational efficiency at an experimental refining facility.
- To prevent operator errors, it was essential to standardize operating procedures.
- Flawless refinery start-up assured by operator training simulator.
- The virtual test function of the OmegaLand simulator created the same environments as CENTUM CS 3000.
- Computerized Maintenance Management System by PRM and SAP Schedules Field Instrumentation Maintenance.
- The frame applications and DTMs support the preventive maintenance strategy with self-diagnostic and condition monitoring.
PetroChina Guangxi Petrochemical Company has completed construction of a combined refinery and petrochemical production complex in Qinzhou, a port city in China's Guangxi Autonomous Region. With a 10 million ton per year capacity, the refinery is one of China's largest, and is truly world class, using a highly advanced hydrogenation process, with the main process technologies coming from the USA and France.
- To decrease downtime and maintenance costs, the decision was made to introduce Yokogawa's CENTUM DCS.
- With well-experienced MAC approach, Yokogawa replaced successfully legacy DCS.
La refinería Mathura es una instalación de gran importancia estratégica que suministra diésel, gasolina, combustible para turbinas de aviación, queroseno, gas licuado de petróleo, fueloil, y el asfalto de petróleo a clientes de todo el noroeste de la India.
- HMEL seleccionó una solución integrada de Yokogawa
- Yokogawa India supervisó e implementó la ingeniería, instalación y puesta en marcha de la refinería.
- La refinería AR1 recientemente reemplazó su DCS Legacy con el CENTUM CS 3000 de Yokogawa.
- Completar con Éxito un Sistema de Movimiento Inteligente del Petróleo.
- Stable regeneration of butane driers and effective start-up of sulfur recovery plant.
- Exapilot contributes to operational consistency and procedure management in large refinery plant.
- Using the CENTUM CS 3000 system, many kinds of plant key performance indexes are calculated and analyzed to produce further improvements.
- During plant start-up, PRM helps the customer's engineers perform all the loop checks.
- Exapilot contributes to safety, reduces cost, and retains operational know-how.
- Integrando los sistemas CENTUM VP y ProSafe-RS garantizan una Operación Ininterrumpida de los procesos ADU/DKU.
- "¡Este es un verdadero VigilantPlant! Vamos a seguir mejorando nuestra eficiencia de producción."
- The project goals emphasized schedule, quality, cost and safety.
- More than 40 sub-system interface cards are utilized for b14 partners company7s system integrated with CENTUM CS 3000.
- Yokogawa's FA-M3 PLC improves efficiency and accuracy at the lubricant blending processes in Thailand.
- FA-M3 is integrated with SFC Excellence's enterprise resource planning and recipe management system.
- Exapilot smoothly starts up and shuts down the world's biggest experimental distillation unit.
- Data visualization is the key, giving operators a complete understanding of what is is going on in the process, in real time.
La configuración del transmisor de nivel puede tomar mucho tiempo. Los transmisores DPharp tiene la función de un software avanzado eliminando esta tarea que toma tiempo. Con talleres de mantenimiento cada vez más pequeños, la búsqueda de equipos que nos permiten hacer más con menos se convierte en una prioridad.
- Agua industrial
- Agua y agua residual
- Altamar (FPSO, FSRU y FLNG)
- Bocas de pozo y separación
- En cubierta
- Energía
- Exploración, desarrollo y producción
- Perforación
- Petroquímica
- Petróleo y gas
- Procesamiento y fraccionamiento
- Producción flotante, almacenamiento y descarga (FPSO)
- Química
- Refinación
- Specialty & Fine Chemical
- Terrestre
- Transporte, distribución y comercialización de petróleo y gas
- Tratamiento de aguas
- Tratamiento de aguas residuales
- Tubería
Hot Spot Monitoring for Safety with a Fiber Optical Temperature Sensor
The top gas generated at the top of a distillation column in a petroleum refinery's fluid catalytic cracker (FCC) is used to produce gasoline and LPG. The GD402 Gas Density Meter features an intrinsically safe and explosion-proof design, fast response, and a dust-proof, anti-corrosive, and flame-proof construction.
With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.
Risk management is crucial when expanding your business.
Fired heaters are used for various processes in oil refining and petrochemical plants.
Wireless temperature measurement solution makes modernizing operations and maintenance of delayed coker unit affordable.
Challenges
- The distance is not so long, but there are many pipes and tanks ("Pipe Jungle") in the field.
- Had to avoid the obstacles and take care multi path condition.
Solution
Repeater is installed on high place between control room and monitor position. The extend cable is used for antenna of Gateway.
- Temperature Transmitter (YTA) x1, Pressure Transmitter (EJX) x2
To defray energy costs, many industrial plants have their own boilers to generate steam to produce a portion of their energy needs. In addition to generating power, the steam may also be used directly in plant processes or indirectly via heat exchangers or steam jacketed vessels.
Storage tanks are used in a variety of industries ranging from holding crude oil to holding feedstock for vinyl chloride monomer (VCM).
Download this eBook and learn:
- The top challenges that drive reinstrumentation
- How to plan for and achieve a successful project
- Best practices in identifying your project scope
- 5 ways to improve operator effectiveness
- Different scenarios and best practices for updating, migrating or replacing process controls, safety systems, and instrumentation in plants
A Basic Guide to Accurate & Reliable Flow Measurement.
Hydrogen management can have a significant effect on refinery utility supply through the integration with the rest of the utilities. Real-time optimization of hydrogen production in conjunction with steam, power and fuels can yield significant savings opportunities for the refinery.
This paper describes the tasks performed to develop and implement real time, online models, to help with the three KNPC refineries energy cost minimization and energy management, which are scheduled to perform it automatically. They allow to clearly identify the different economic trade-offs that challenges the operation of the site wide energy systems at minimum cost while reducing the energy waste and, therefore, CO2 footprint. Recommendations given by the optimizers are taken into account by operations on a daily basis
This article describes the tasks performed to develop and implement a real time, online model for energy cost minimisation and energy management at KNPC's MAA refinery.
After a description of the main project implementation tasks, the Real Time Energy Management System's (RTEMS) functionalities are described and the optimisation implementation procedures are commented on. Finally, several obtained results are presented.
Big and complex industrial facilities like Refineries and Petrochemicals are becoming increasingly aware that power systems need to be optimally managed because any energy reduction that Operations accomplish in the producing Units could eventually be wasted if the overall power system cost is not properly managed. However, process engineers always attempted to develop some kind of tools, many times spreadsheet based, to improve the way utilities systems were operated. The main drawback of the earlier attempts was the lack of data: engineers spent the whole day at phone or visiting the control rooms to gather information from the Distributed Control System (DCS) data historian, process it at the spreadsheet and produce recommendations that, when ready to be applied, were outdated and not any more applicable.
Rohm and Haas Company is one of the world's largest manufacturers of specialty materials, including adhesives, sealants, coatings, monomers, electronic materials, inorganic and specialty solutions, and ion exchange resins. Founded in 1909 by two German entrepreneurs, Rohm and Haas has grown to approximately $6 billion in annual revenues.
Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.
- Altamar (FPSO, FSRU y FLNG)
- En cubierta
- Exploración, desarrollo y producción
- Petroquímica
- Petróleo y gas
- Procesamiento y fraccionamiento
- Producción flotante, almacenamiento y descarga (FPSO)
- Química
- Refinación
- Refinación, procesamiento y almacenamiento de petróleo y gas
- Submarino
- Terrestre
- Transporte, distribución y comercialización de petróleo y gas
- Tubería
This paper shows how to improve distillation operations by focusing on procedure automation. It will review the importance of using procedures in distillation operations and highlights the collaboration work underway between Fractionation Research Inc. (FRI) and Yokogawa Corporation to improve procedural operations.
The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.
- Agua y agua residual
- Alimentos y bebidas
- Altamar (FPSO, FSRU y FLNG)
- En cubierta
- Energía
- Exploración, desarrollo y producción
- Farmacéutica
- Papel y pulpa
- Petroquímica
- Petroquímica y a granel
- Petróleo y gas
- Procesamiento y fraccionamiento
- Producción flotante, almacenamiento y descarga (FPSO)
- Química
- Refinación
- Refinación, procesamiento y almacenamiento de petróleo y gas
- Submarino
- Terrestre
- Transporte, distribución y comercialización de petróleo y gas
In ARC's view, customers need a compelling business value proposition to justify investment in any kind of automation. Vigilance and VigilantPlant were created with this in mind. Yokogawa's vision with VigilantPlant is to create an environment where plant personnel and operators are well informed, alert, and ready to take action.
- Agua y agua residual
- Altamar (FPSO, FSRU y FLNG)
- Biocombustibles
- De residuos a energía
- Energía
- Energía de biomasa
- Energía geotérmica
- Energía renovable
- Exploración, desarrollo y producción
- Farmacéutica
- Papel y pulpa
- Petroquímica
- Petroquímica y a granel
- Petróleo y gas
- Química
- Refinación
- Transporte, distribución y comercialización de petróleo y gas
- Tratamiento de aguas
- Tratamiento de aguas residuales
- Tubería
Environmental pollution caused by volatile organic compounds (VOCs) has become a global environment issue, including issues on effects upon health. This paper introduces a system based on detection and sampling technologies and developed for measuring goes in the global environment. Small amounts of VOCs are measured with a gas chromatograph or photoionization detector (PID). VOCs in water are sampled using a sparging method. A small quantity of VOC constituents of more than 20 different types can be measured with a gas chromatograph using a programmed temperature oven. The PID can detect a ppb level of VOCs that are ionized using a vacuum ultraviolet radiation lamp. We expect these devices will be useful for improving the global Environment.
La migración de DCS de una refinería proporcionó una oportunidad para volver a configurar y consolidar las salas de control y sistema de administración operativo.
July 2011
Process plants are run according to operational procedures. These procedures consist of a set of tasks that are executed in a consistent manner to achieve a specific objective, such as starting up, shutting down or transitioning a unit as part of making a product.
Abril/Mayo 2007
El sistema instrumentado de seguridad ProSafe-RS de Yokogawa (SIS) será el núcleo de un nuevo sistema de seguridad contra incendios y gas en la refinería de Shell Clyde (NSW). El contrato incluye el sistema de control, ingeniería de sistemas y la instalación y supervisión.
In times of abnormal operations, systems are configured to produce lots of data – humans are not configured to handle or interpret them. However, when presented with the right information, in the right context, during an abnormal condition, humans are able to do things machines cannot.
Process automation in oil refineries is undergoing major changes, driven by customers frustrated by what they consider to be slow and incremental advances from the main automation original equipment manufacturers (OEMs) in the industry. ExxonMobil has become a de facto industry representative and is driving vendors like Yokogawa and others to reevaluate how large-scale automation projects are implemented.
Using wireless technology for monitoring a variety of measuring points in Industrial Plants has becoming a very attractive choice for plant managers. Today, the plant manager is able to build a quick and cost effective network solution to enable flexible information acquisition and to improve maintenance efficiency and safety.
Visual MESA Systems empower improved operational efficiencies in real time
CONTROL, January 2013
Standard Automation Methodology Improves Operations and Prevents Incidents by Enabling the Sharing of Best Practices Among Operators.
Machines can support humans when facing a stressful situation. Using a standards-based approach can reduce the likelihood of a problem escalating.
ARC believes that by implementing procedural automation, many process plants can minimize variability to help ensure smooth, efficient, and safe state transitions.
Documentos y Descargas
Videos
Chet Mroz, President & CEO Yokogawa North America, discusses the benefits of IoT at the 2015 ARC Industry Forum in Orlando.
As a gateway to further expand Yokogawa's messaging as a One-stop Solution Business, Yokogawa has partnered up with INCIT, to introduce the S.I.R.I. framework.
Discover how to achieve industrial autonomy step by step through one of the 75+ inspiring presentations.
Noticias
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Nota de Prensa | Productos y Soluciones Feb 16, 2026 Yokogawa and CMC Solutions Sign Global Sales and Service Agreement for Predictive Emission Monitoring Systems for Industry
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Nota de Prensa | Productos y Soluciones Oct 28, 2024 Yokogawa Enters into Sales Partnership with Sensyn Robotics for Drone-Related Services
- For safe and efficient inspections of plants and other infrastructure all over the world -
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Nota de Prensa | Proyectos Dec 22, 2014 Yokogawa Wins Control System Order for Large Oil Refinery in Southwestern China
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Nota de Prensa | Proyectos Sep 8, 2014 Yokogawa Receives Order to Provide Control System for New PEMEX Ultra-low-sulfur Diesel Fuel Plant
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