Распределенная система управления (РСУ)

yokogawa distributed control systemУправление OpreX – распределенная система управления (РСУ)

Операторы с более чем 10 000 заводов поручают технологии и решениям РСУ Yokogawa выполнять свои производственные задачи из года в год

Распределенная система управления (РСУ) представляет собой платформу для автоматизированного управления и эксплуатации установки или производственного процесса. РСУ объединяет в единую автоматизированную систему: человеко-машинный интерфейс (ЧМИ), логические решатели, сервер архивных данных, общую базу данных, управление аварийными сигналами и общий инженерный комплекс.

Распределенные системы управления Yokogawa обеспечивают самую высокую в отрасли эксплуатационную готовность систем, эксплуатационную совместимость в масштабах всего предприятия, обширный портфель передовых решений и кибербезопасность глубокоэшелонированной защиты, сертифицированную третьей стороной, для повышения производительности и улучшения работы завода.

Предоставляя упрощенные обновления и обратную совместимость по конструкции на протяжении более 40 лет, Yokogawa превосходит потребности операторов на протяжении всего жизненного цикла продукта.

centum vp dcs history

  • CENTUM VP

    CENTUM VP имеет простую и общую архитектуру, состоящую из человеко-машинных интерфейсов, полевых станций управления и сети управления.

    Узнать больше
  • Сервер CENTUM OPC (Exaopc)

    Exaopc выполняет функцию высокопроизводительного и надёжного OPC-сервера для доступа к данным (DA), к сигнализациям и событиям (A&E), историческим данным (HDA) и периодической технологической информации, а также служит безопасным интерфейсом для систем управления технологическим процессом серии CENTUM

    Узнать больше

Подробно

Yokogawa объединяет свои усилия с ведущими высокотехнологичными компаниями по всему миру для поставки высоконадежных и сложных распределенных систем управления.

HIRSCHMANN(BELDEN INC.)

Компания Belden Inc. поставляет промышленные сетевые коммутаторы марки Hirschmann для использования с высокоскоростной сетью управления Yokogawa Vnet/IP®. Наше партнерство обеспечивает длительную и стабильную поставку высоконадежных сетевых коммутаторов, а также поддержку технического обслуживания.

 
 
go to hirschmann site

PEPPERL+FUCHS

Pepperl+Fuchs GmbH разработала ряд искробезопасных и неискробезопасных клеммных плат и модулей ввода-вывода, которые работают с системами CENTUM и ProSafe-RS. Техническая информация доступна по ссылкам ниже. go to yokogawa.pepperl-fuchs.com

 

Подробнее на сайтах:
  Pepperl+Fuchs и партнерский портал Yokogawa

MTL

MTL Instruments Group Limited, часть портфолио Eaton Crouse-Hinds Series, разработала ряд искробезопасных и неискробезопасных клеммных плат и модулей ввода-вывода, которые работают с системами CENTUM и ProSafe-RS. Техническая информация доступна по ссылкам ниже. go to MTL

Подробнее на сайте Решения Yokogawa

Intel® Security

Intel® Security, бывший McAfee, является крупнейшей в мире специализированной компанией в области технологий безопасности. Предоставляя упреждающие и проверенные решения и услуги, которые помогают защитить системы и сети по всему миру, Intel® Security защищает потребителей и предприятия всех размеров от новейших вредоносных программ и возникающих онлайн-угроз.

Сочетание опыта Intel® Security со знанием домена Yokogawa обеспечивает более целостный подход, приводящий к предоставлению решений промышленной автоматизации с большей добавленной стоимостью.
go to intel

  Intel® Security

  Пресс-релиз

  Служба безопасности конечной точки

*Intel и логотип Intel являются товарными знаками Intel Corporation в США и/или других странах

*Логотип McAfee является товарным знаком или зарегистрированным товарным знаком McAfee, Inc. в США и других странах


Свяжитесь с Yokogawa для получения более подробной информации о продуктах и их характеристиках

Соответствующие стандарты CENTUM

Оборудование системы CENTUM соответствует стандартам, перечисленным ниже. Пожалуйста, используйте систему Centum только в промышленной среде.

  1. Стандарты безопасности
  2. Стандарты ЭМС
  3. Стандарты на оборудование для размещения в опасных зонах
  4. FDA
  5. Морские стандарты

1. Нормы безопасности

Наименование стандарта
CSA (Канадская ассоциация стандартов) CAN/CSA-C22.2 No.61010-1 
Директива CE по маркировке низкого напряжения EN 61010-1
EN 61010-2-030

 

2. Стандарты ЭMC

Наименование стандарта
Маркировка CE Директива EMC EN 55011 Класс А Группа 1 
EN 61000-6-2 
EN 61000-3-2 
EN 61000-3-3 
Отметка C-Tick EN 55011 Класс A Группа 1
Отметка KC Koрейский стандарт электромагнитной совместимости

3. Стандарты на оборудование, предназначенное для размещения в опасных зонах

Наименование стандарта
CSA невоспламеняющийся
(для источника питания 100-120 В перем. тока и 24 В пост. тока)
Класс I, подкласс 2, группы A,B,C и D
Температурный код T4
CAN/CSA-C22.2 No. 0-M91 
CAN/CSA-C22.2 No. 0.4-04
CAN/CSA-C22.2 No. 157-92 
C22.2 No. 213-M1987 
TN-078
FM невоспламеняющийся
(для 100-120 В перем. тока, 220-240 В пост. тока и 24 В пост. тока)
Класс I, подкласс 2, группы A,B,C и D
Температурный код T4
Класс 3600: 1998
Класс 3611: 2004
Класс 3810: 2005
Tип n
(для источника питания 24 В пост. тока)
EN 60079-15: 2010
EN 60079-0: 2009
EN 60079-0: 2012

 

4. FDA

Наименование стандарта
FDA:21 CFR Часть 11

 

5. Mорские стандарты

Наименование стандарта
ABS (Aмериканское бюро судоходства)
BV (Bureau Veritas)
Lloyd's Register

Примечание: Стандартные спецификации отличаются для каждого аппаратного оборудования и для каждого программного пакета. Для получения дополнительной информации см. документ «Общие технические условия (ОС)»

 


 

Соответствующие спецификации CENTUM

Fieldbus

Технические характеристики
FOUNDATION™ fieldbus H1 (режим напряжения низкой скорости)
PROFIBUS-DP (спецификация PROFIBUS EN 50170 том 2)
Версия протокола HART 5.7

Пакет

Технические характеристики
ANSI/ISA S88.01 (Контроль серии, часть 1:модель и терминология)

OPC

Спецификация
OPC Спецификация пользовательского интерфейса доступа к данным, версия 2.05A
OPC Спецификация автоматизации доступа к данным, версия 2.0
OPC Security Custom Interface Specification, версия 1.0
OPC Спецификация пользовательского интерфейса аварйиных сигналов и событий, версия 1.10

Сеть управления Vnet/IP

Технические характеристики
IEC 61784-2 Ed.2.0

Безопасность 

Технические характеристики
ISA99

 

Деятельность Yokogawa в комитетах по стандартам ISA

ISA Standards Committees

Yokogawa является членом следующих комитетов по стандартам МСА, играющих активную роль в стандартизации.

  • ISA-18.2 Управление аварийными сигналами
  • Серия ISA-88
  • ISA-95 Интеграция системы управления предприятием
  • ISA-99 Кибербезопасность
  • ISA-100 Беспроводная связь
  • ISA-101 ЧМИ
  • ISA-103 Инструменты для полевых устройств
  • ISA-104 Язык описания электронного устройства
  • ISA-106 Процедурная автоматизация
  • ISA-108 Интеллектуальное управление устройствами 

ISA-18.2 Управление аварийными сигналами

Деятельность с ИСА-18.2 Управление системами сигнализации в технологических отраслях

В настоящем стандарте приведены требования и рекомендации для деятельности жизненного цикла системы управления аварийными сигналами. Этапы жизненного цикла включают в себя философию, идентификацию, рационализацию, рабочее проектирование, внедрение, эксплуатацию, техническое обслуживание, мониторинг и оценку, управление изменениями и аудит.

В настоящее время опубликовано шесть технических докладов (ТД) по МСА18.2

  • TR1 – Основные принципы сигнализации
  • TR2 – Идентификация и рационализация аварийных сигналов
  • TR3 – Базовая конструкция сигнализации
  • TR4 – Усовершенствованные и расширенные методы сигнализации
  • TR5 – Мониторинг, оценка и аудит аварийных сигналов
  • TR6 – Проектирование сигнализации для пакетных и дискретных процессов

Yokogawa оказала поддержку рабочим группам (РГ), которые подготовили технические отчеты, и активно участвует в работе РГ7 - Управление аварийными сигналами для установок, включающих в себя комплектные системы.

Yokogawa предоставляет консультации по подготовке основных принципов сигнализации, идентификации и рационализации сигнализации, определению ключевых показателей эффективности сигнализации и требований к отчетности в поддержку стандарта ISA18.2

Продукты Yokogawa поддерживают стандарт, такие как консолидированное программное обеспечение для управления аварийными сигналами (CAMS) в составе нашей платформы Centum VP, отчеты и анализ аварийных сигналов (ARA) , главная база данных аварийных сигналов (AMD) и расширенный администратор аварийных сигналов (AAA Suite).

ISA-88 Batch

Продвижение управления процессами пакетной обработки

Yokogawa продолжает заниматься стандартизацией управления пакетным производственным процессом, продвигая унифицированный метод и архитектуру для разработки схем управления пакетным производственным процессом. Стандартизированный подход к управлению пакетными процессами приносит пользу компаниям по пакетной обработке, снижая их затраты на создание и эксплуатацию пакетных процессов и сокращая время, необходимое для внедрения новых продуктов.

Компания Yokogawa продолжает активно участвовать в разработке стандартов и образовательных организаций, связанных с разработкой стандартов контроля серий. Мы разработали продукты, которые соответствуют стандартам ISA-88 (МЭК 61512) и используют стандартный подход в наших проектах по внедрению пакетного контроля. Yokogawa поддерживает продолжающуюся работу по стандартизации в отраслях пакетного производства.

Работа с Комитетом по стандартам контроля серий ISA88

Комитет по стандартам контроля серий ISA88 является ведущей организацией в мире в отношении контроля серийного процесса. Комитет ISA88 отвечает за разработку и ведение стандарта контроля серии ISA88, который признан окончательным документом, касающимся контроля процесса производства серии. На международном уровне стандарт ISA-88 также известен как IEC 61512, который поддерживается Подкомитетом 65A IEC при Техническом комитете 65. Йокогава является решительным сторонником комитета ISA88 с момента его основания в 1988 году. Наши члены внесли свой вклад в создание всех частей стандартов ISA-88 Batch Control System. Четырьмя частями стандарта являются:

Контроль серии ISA-88 – Часть 1: Модели и терминология
Контроль серии ISA-88 – Часть 2: Структуры данных и руководство по языковому контролю
ISA-88 – Часть 3: Общие и местные рецептурные модели и представление ISA-88 –
Контроль серии – Часть 4: Досье на производство серии

Часть 1 стандарта была обновлена в 2010 году на основе отзывов сообщества по контролю серий, которое использовало ISA-88 с середины 1990-х годов. Для получения информации о том, как получить обновленный стандарт ISA88 или узнать больше о комитете ISA88, посетите ISA.

Для получения дополнительной информации перейдите на страницу isa

BatchML (язык пакетной разметки)

BatchML, язык пакетной разметки, является XML реализацией семейства стандартов ISA88. BatchML состоит из набора XML-схем, написанных с использованием языка XML-схем (XSD) Консорциума Всемирной паутины, которые реализуют модели и терминологию в стандартах ISA-88.

Yokogawa сыграла важную роль в создании BatchML и в настоящее время сотрудничает с MESA International, чтобы BatchML оставался в курсе обновлений ISA-88 и оставался свободно доступным для использования в отрасли. Для получения дополнительной информации о B2MML или для загрузки копии перейдите по ссылке: язык пакетной разметки

ISA-95 Интеграция системы управления предприятием

Деятельность, связанная со стандартом интеграции системы управления предприятием ISA-95

Стандарт ISA-95 обеспечивает основу для обмена производственными данными между предприятиями и производственными системами, а также между различными системами управления производственными операциями (MOM). Стандарт широко используется компаниями-производителями в непрерывной, периодической и дискретной промышленности, а также поставщиками систем на уровне МОМ и предприятий.

Yokogawa является активным участником комитета и поддерживает стандарт в наших продуктах и решениях.

Стандарт ISA-95, базирующийся в США, признан на международном уровне в качестве стандарта IEC/ISO 62264. Стандарт состоит из пяти частей:

Стандарт США Международный стандарт Заголовок
ANSI/ISA-95.00.01-2010 IEC/ISO
62264-1:2013 редакция 2.0
Предприятие - Интеграция системы управления - Часть 1: Moдели и терминология
ANSI/ISA-95.00.02-2010 IEC/ISO
62264-2:2013 редакция 2.0
Предприятие - Control System Integration - Часть 2: Атрибуты объектной модели
ANSI.ISA-95.00.03-2013 IEC/ISO
62264-3:2007 редакция 1.0
Предприятие - Интеграция системы управления - Часть 3:
Модели деятельности по управлению производственными операциями
ISA draft 95.00.04 Проект
95.00.04-2012
Выполняется  Предприятие - Интеграция системы управления - Часть 4:
Объектные модели и атрибуты управления производственными операциями
ANSI/ISA-95.00.05-2007 IEC DIS
62264-5:2011 редакция1.0
Предприятие - Интеграция системы управления - Часть 5:
Сделкт между предприятиями и производством

Части 1 и 2 определяют рамки для обмена данными между системами управления производственными операциями предприятия (уровень 4) и управления производственными операциями (уровень 3). Части 1 и 2 были первоначально опубликованы соответственно в 2000 и 2001 годах. В 2010 году были выпущены обновленные версии обеих частей. Обновления включают отзывы пользователей стандарта и знания, полученные при написании Частей 3, 4 и 5.

Часть 3 определяет деятельность по управлению производственными операциями и широко используется производственными компаниями для описания их требований и функций MOM.

Часть 4 определяет модели для обмена данными между функциями в пределах Уровня 3 (MOM).

Часть 5 определяет, как можно обмениваться данными из частей 1 и 2 в качестве программных транзакций. Это помогает автоматизировать обмен данными.

Совместная рабочая группа 5 IEC (JWG 5)
Международная версия ISA-95 - IEC/ISO 62264. Настоящий международный стандарт разрабатывается совместно IEC и ИСО в рамках Совместной рабочей группы 5 (JWG5). Участие МЭК в работе Совместной рабочей группы 5 осуществляется под эгидой Подкомитета 65 (ПК 65) Технического комитета 65 (ТС 65). Участие ИСО обеспечивается Совместной рабочей группой 5 в рамках Подкомитета 5 Технического комитета 184.

Работа IEC/ISO ведется в соответствии с публикациями ISA-95 США. После завершения подготовки варианта ISA-95 он представляется на рассмотрение JWG 5 в качестве международного стандарта.

Участие в JWG 5 координируется через национальную стандартную организацию каждой страны-члена.

B2MML (Business To Manufacturing Markup Language
B2MML, язык разметки Business To Manufacturing Markup Language) - это XML-реализация ISA-95. B2MML состоит из набора XML-схем, написанных с использованием языка XML-схем (XSD) Консорциума Всемирной паутины, которые реализуют модели и терминологию в стандартах ISA-95.

Компания Yokogawa сыграла важную роль в создании B2MML и в настоящее время сотрудничает с MESA International, чтобы B2MML оставался в курсе обновлений ISA-95 и оставался свободно доступным для использования в отрасли. Для получения дополнительной информации о B2MML или для загрузки копии перейдите по ссылке: 2MML (язык разметки от бизнеса к производству)

ISA-99 кибербезопасность

Деятельность с ISA-99 (IEC62443) Безопасность промышленных систем автоматизации и управления

ISA-99 – это многокомпонентная группа стандартов и связанных с ними технических отчетов, в которых рассматривается вопрос кибербезопасности в системах промышленной автоматизации и управления. Стандарты сгруппированы по четырем широким областям:

  • Понятия и терминология
  • Специально для владельца актива, включая создание и поддержание программы безопасности
  • Безопасная интеграция систем управления, включая модель зоны и канала
  • Разработка продукции и технические требования к системам управления.

Стандарты и соответствующие технические доклады в настоящее время переводятся на формат IEC, и ожидается, что большинство из них будут готовы к концу 2013 года. Текущий статус стандартов можно найти на сайте ISA

Yokogawa активно поддерживает как ISA-99, так и связанные с ним стандарты IEC и вносит свой вклад в создание и поддержание этих стандартов. Разработка новых продуктов в Yokogawa соответствует этим стандартам, чтобы гарантировать, что мы производим безопасные, надежные системы. 

ISA-101 Человеко-машинный интерфейс (ЧМИ)

ISA-101 Работа с человеко-машинными интерфейсами (ЧМИ)

Комитет по стандартам ISA101 был создан в 2006 году для установления стандартов, рекомендуемой практики и/или технических отчетов, касающихся проектирования, внедрения, использования и/или управления человеко-машинными интерфейсами в производственных приложениях. Сопредседателями комитета являются д-р Морис Уилкинс из Yokogawa Corporation в Америке и Грег Леманн из URS Corporation.

Области, охватываемые работой ISA101, включают в себя все аспекты проектирования и работы ЧМИ, такие как: иерархии меню, соглашения о навигации по экранам, графические и цветовые соглашения, динамические элементы, соглашения об аварийных сигналах, методы безопасности и атрибуты электронной подписи, интерфейсы с фоновым программированием и историческими базами данных, всплывающие соглашения, справочные экраны и методы, используемые для работы с аварийными сигналами, интерфейсы программных объектов и интерфейсы конфигурации с базами данных, серверами и сетями.

Стандарт использует подход жизненного цикла, разделенный на четыре этапа: системные стандарты, проектирование, реализация и эксплуатация.

Каждое положение разрабатывается под руководством одного или двух отраслевых экспертов при содействии ряда членов комитета. Эти положения являются следующими:

  • Пункт 0: Общие положения
  • Пункт 1: Область применения
  • Пункт 2: Нормативные ссылки
  • Пункт 3: Определение терминов и сокращений
  • Пункт 4: Управление системой ЧМИ
  • Пункт 5: Человеческий фактор/Эргономика
  • Пункт 6: Стили и иерархия дисплея
  • Пункт 7: Взаимодействие с пользователем
  • Пункт 8: Исполнение
  • Пункт 9: Документация и обучение

 

Проект 3 был направлен на рассмотрение полного состава комитета в конце апреля 2012 года, а проект 4 − в конце июня 2013 года. После обсуждений в ходе  ISA Automation Week в ноябре 2013 года была создана небольшая рабочая группа для приведения стандарта в соответствие с форматом и содержанием, которые будут предложены для голосования в 2014 году.

 

Технические отчеты, такие как философия ЧМИ, руководство по стилю ЧМИ, руководство по проектированию ЧМИ, удобство и производительность ЧМИ, а также спецификации покупки ЧМИ были определены для будущей разработки, как только стандарт был принят. В ближайшее время будет создана новая рабочая группа по ЧМИ для мобильных платформ.

По состоянию на декабрь 2013 года в комитете насчитывалось около 230 членов.

ISA-103 Инструменты для полевых устройств

Работа с интерфейсом инструмента полевого устройства ISA-103 (IEC62453)

ISA 103 определяет интерфейсы как для вертикального, так и для горизонтального потока данных, называемые управлением функциями и доступом к данным, в рамках архитектуры клиент-сервера, так что это позволит прикладному программному обеспечению и инструментам конфигурации взаимодействовать с полевыми устройствами унифицированным образом, скрывая при этом специфическое для производителя взаимодействие с устройствами или подсистемами в программном модуле. ISA 103 поддерживает любое программное обеспечение для полевых шин, устройств или подсистем, которое может быть интегрировано как часть универсального инструмента управления жизненным циклом системы автоматизации предприятия.

Комитет по ISA 103 в настоящее время работает над следующими вопросами:

  • Обзор и пересмотр сферы охвата ISA 103 для поддержки FDI
  • Обновление ISA 62453 в рамках цикла технического обслуживания 2012 года
  • Обзор FDT 2.0
  • Рекламная деятельность для ISA 103 через выездные маркетинговые мероприятия и семинары

Yokogawa активно поддерживает деятельность ISA 103. Продукты Yokogawa, такие как Plant Resource Manager (PRM) и FieldMate, поддерживают применение рамы на основе ISA 103 и полевые приборы на основе полевой шины HART®, FOUNDATION™, PROFIBUS® и ISA100.11a имеют DTM (Device Type Manager) на основе ISA 103.

ISA-104 Язык описания электронного устройства

Работа с ISA-104 (IEC61804) EDDL Язык описания электронного устройства

ISA 104 (IEC61804); Язык описания электронных устройств (EDDL) – это встроенная технология для полевых цифровых протоколов, позволяющая конфигурировать/настраивать, диагностировать и контролировать устройства различных производителей. EDD – текстовый язык для описания характеристик цифровой связи сложных полевых КИП и параметров оборудования: состояние устройства, диагностические данные и детали конфигурации.

Комитет ISA-104 поддерживает веб-сайт для EDDL, поскольку в настоящее время комитет работает над следующими вопросами:

  • Новая структура серии IEC 61804 и влияние на интеграцию полевых устройств
  • Изменить область применения и цель ISA 104, включив в нее FDI
  • Обновление на сайте EDDL
  • Технический документ по руководящим принципам/рекомендациям по управлению EDD для различных версий устройства

Yokogawa активно поддерживает ISA-104 и связанный с ним стандарт IEC 61804 и вносит свой вклад в создание и поддержание этих стандартов. Полевые измерительные приборы Yokogawa, поддерживающие полевой цифровой протокол, такие как HART®, FOUNDATION™ fieldbus, PROFIBUS® и ISA100.11a, поддерживают EDD на основе стандарта ISA-104.

ISA-106 процедурная автоматизация

Работа с процедурой ISA-106 «Автоматизация непрерывных технологических операций»

Комитет ISA106 работает над подготовкой стандарта, касающегося автоматизации процедур в непрерывных технологических отраслях. Этот комитет был сформирован в 2010 году и опубликовал свой первый рабочий документ, Технический отчет, в 2013 году под названием «ISA-TR106.00.01-2013 Автоматизация процедур для непрерывных технологических операций – Модели и терминология». Технический отчет доступен на сайте isa.org

В настоящее время комитет работает над подготовкой второго технического доклада, посвященного жизненному циклу автоматизированных процедур, и работает над этим стандартом.

Комитет собирается 3-4 раза в год, участие открыто для всех заинтересованных сторон.

ISA-108

Деятельность с интеллектуальным управлением устройствами ISA-108

Комитет ISA108 был создан в августе 2012 года для определения стандартов, связанных с передовой практикой и рабочими процессами для проектирования, эксплуатации и использования диагностической и другой информации, предоставляемой интеллектуальными полевыми устройствами в технологических отраслях.

Yokogawa вносит активный вклад в работу комитета ISA-108 и оказывает ему поддержку. В работе комитета принимают участие несколько членов Yokogawa Electric Corporation из штаб-квартиры в Японии и Yokogawa Electric Corporation в Америке.

Файлы

Обзор:
  • CENTUM VP Batch replaces the legacy system and improves production efficiency in the acrylic plant.
  • CENTUM VP Batch capability can handle the recipe management to Batch report handling and unit management.
Обзор:
  • Exapilot automates comlex and non-routine decoking process of NCUs.
  • Operator workload has been drastically reduced.
Обзор:
  • Highlyadvanced biopharmaceutical plant uses CENTUM, VP Batch, Exaquantum and PRM.
  • Total system integration for large-scale biotech production facility.
Отрасли:
Обзор:

Yokogawa provided CENTUM DCS, APC, Exapilot, and Exaquantum for migration project at Juhua Group's methane chloride plant.

The entire management and optimization solution contributes to improving economic benefits, plant safety, quality, etc.

Отрасли:
Обзор:
  • Meet the IEC 61508/JIS C 0508 functional safety standards
  • Proactively introduce leading edge technologies
  • Accommodate the plant licensors' safety, reliability, and maintainability requirements
  • Improve the monitoring and operation functions of the emergency shutdown system
Обзор:

Yokogawa provided an integrated and comprehensive solution for ethylene cracking process optimization.

SMOC APC controller improved control level of ethylene cracking unit and reduced operators workload.

Обзор:
  • Integrated CENTUM VP and ProSafe-RS Systems Ensure Nonstop Operation of ADU/DKU Processes.
  • "This is a real VigilantPlant! We will continue to improve our production efficiency."
Обзор:
  • Yokogawa provided control solutions for expansion project in sugar and bio-energy plant.
  • Consolidated central control room was designed for safe, comfortable, and efficient work environment.
Обзор:
  • Modern waste to energy facility in UK uses CENTUM CS 3000 and ProSafe-RS
  • Lakeside exports at least 34MW per hour to the country's national grid
Обзор:
  • Совершенствование операционной деятельности за счет максимизации активов, использования распределительной системы управления, инструментальной системы безопасности, анализаторов и полевых приборов Yokogawa
  • CENTUM VP PCS и ProSafe-RS SIS были интегрированы с использованием одной и той же инженерной среды.
  • Около 60 газовых хроматографов и большое количество других типов анализаторов в нескольких анализаторных центрах.
Обзор:
  • Rapid Implementation of Integrated CENTUM CS 3000 and ProSafe-RS.
  • The highly reliable CENTUM CS 3000 system has also helped TOL maintain high productivity at this plant.
Обзор:
  • All correct operation procedures are carefully configured in the CENTUM CS 3000 and smoothly in operation
  • CENTUM CS 3000 ensures stable supply of electricity and steam to Bangkok's Suvarnabhumi airport
Обзор:
  • Nan Ya had been using Yokogawa Micro-XL DCS since the plant opened in the 1990s.
  • Step-by-step approach for migration from Micro-XL to CENTUM VP keeps downtime to a minimum.
Обзор:
  • Stable operation and proactive maintenance were realized at new coal-chemical plant in China.
  • Yokogawa engineers ensured a successful and efficient commissioning and startup.
Обзор:
  • Thai SPP uses CENTUM CS 3000 to improve efficiency of Biomass Power Plant
  • The burning of the ground rice husks in the boiler's furnace chamber is a complex process that must be carefully controlled
Обзор:
  • As the main automation contractor (MAC) for this plant construction project, Yokogawa Brazil engineered, installed, and commissioned an integrated control and instrumentation solution
  • Yokogawa Brazil completed the commissioning of these systems ahead of schedule and the production of green polymer was started just one week later
Обзор:
  • World's first offshore regasification terminal relies on Yokogawa ICSS (CENTUM CS 3000, ProSafe-RS).
  • LNG carrier scheduling, unloading, tank storage, and vaporizing are all procedure based operations.
Обзор:
  • World's largest LNG terminal relies on CENTUM to maximize safety and reliability.
  • It is very important for KOGAS to be able to adjust flexibly to shifts in demand in the gas that it supplies to power plants, industrial companies, and residences.
Обзор:

Yokogawa contributes to the education of process industry talents by providing its own products.
TAFE Queensland students learn process industry by controlling the color of toast with CENTUM VP DCS.

Обзор:
  • Yokogawa's CENTUM CS 3000 DCS Monitors and Controls Operations at Poultry Litter-to-energy Plant
  • The boiler and turbine startup procedures reduces operator workload and helps to ensure a smooth and safe startup
Обзор:

Okinawa Prefecture is promoting clean energy with the aim of becoming a low-carbon society in the 21st century. Ocean thermal energy conversion (OTEC) technology is particularly well suited for this purpose, and is expected to both reduce the environmental impact that power generation has in the prefecture and lessen the prefecture's dependence on imported fossil fuels.

Обзор:
  • OTS for familialization of liquefaction processes and operator training.
  • Yokogawa's integrated solutions contribute to safe and steady production at gas liquefaction plant in Norway.
Обзор:

Yokogawa China successfully replaced control system with CENTUM VP at 4th phase of caustic soda production plant in China.
Thanks to their project execution capability, the replacement was completed within a shorter period than the planned shutdown time.

Обзор:

Samsung Petrochemical Co. Ltd. (SPCL), a major Korean petrochemical company, produces 700,000 tons per year of purified terephthalic acid (PTA) at its Daesan plant. PTA, a white powder substance that is produced by oxidizing and refining para-xylene, is a precursor to polyethylene terephthalate (PET), a polyester material that has excellent thermal resistance and wear resistance and is widely used as a substitute for natural cotton fibers and in film packaging, beverage bottles, tire cords, paints, adhesives, and other applications.

Обзор:

The customer has successfully brought online a greenfield 800 MW supercritical power plant, using a Yokogawa full-replica plant simulator to ensure a fast and smooth plant commissioning process.

Обзор:
  • Replacement of legacy control system by CENTUM CS 3000
  • Replacement of 4 – 20 mA protocol to FOUNDATION fieldbus™
Обзор:
  • Power supply made dramatically reliable thanks to CENTUM CS 3000 with seven-nines availability
  • Visualization of almost all plant data on the same HMI by linking up subsystems via Modbus
  • Improved plant performance
Обзор:

The CENTUM CS 3000 / UOI was selected for this project. The control platform in the UOI is the GE Fanuc CIMPLICITY Human Machine Interface (HMI) system, which fully integrates the controls for the turbine and BOP auxiliaries and uses the same screens/formats at both the turbine and BOP HMI displays. The CIMPLICITY HMI used in the UOI is a SCADA based design that fully supports the customer's requirement for remote operation capability.

Обзор:
  • Exapilot contributes to safety, reduces cost, and retains operational know-how.
Обзор:

The construction of Tuas Power Station started in the mid 1990s. The plant has steadily grown to be a significant player in the competitive Singaporean electricity market. Stage One of Tuas Power Station is equipped with the country's largest steam generators which are capable of producing 600 MW each.

Обзор:
  • Exapilot smoothly starts up and shuts down the world's biggest experimental distillation unit.
  • Data visualization is the key, giving operators a complete understanding of what is is going on in the process, in real time.
Обзор:
  • Monitoring and control of the entire cogeneration plant including the two once-through steam generators
  • Reliable and cost-effective power supply
  • Operator-friendly HMI
Обзор:
  • Based on a careful review of all operational procedures and operator roles and configured new SOPs in Exapilot.
  • As a result, SFC has been able to reduce operator workload, improve product quality, and reduce production losses.
Обзор:
  • 2009 PACE Zenith joint winner project
  • Reduced operating and maintenance costs
  • Increased power generation
  • Improved plant operating flexibility
  • Modernized, screen-based operations
  • Reduced emissions
Обзор:
  • Steady power supply and safe operation thanks to reliable Yokogawa CENTUM CS 3000 and transmitters
  • Environmentally optimized operation by fine-tuned boiler combustion control and strict monitoring and control of CO, NOx and SOx in flue gas and pH of water from cooling towers
  • Full replica plant simulator for effective plant operation and engineering staff training
  • Annual maintenance contract
Обзор:
  • Steady boiler control by CENTUM CS 3000 with dual redundant CPUs and seven 9s availability
  • Total plant information integrated into supervisory information system via OPC interface
  • Reduced water, coal and other resource consumption
Обзор:
  • Yokogawa's integrated solutions control FGD processes at Romania's largest power plant
  • SO2 and dust emissions are controlled within the EU environmental standards
Обзор:
  • CENTUM CS3000 seamlessly integrates with multivendor control systems through OPC interface. 
  • Challenging predictive maintenance to monitor many transmitter data through PRM.
Обзор:
  • At the company's Ulsan resin plant, six Exaquantum servers were connected to CENTUM CS 3000 and other vendor's systems.
  • KKPC needed to expand its SBC capabilities and improve production efficiency at its plants.
Обзор:
  • Up to 90% of all manual tasks can now be carried out automatically.
  • Increasing productivity by means of partially automated start-up and load change procedures.
Обзор:
  • Installation of Exaquantum PIMS package improves efficiency of process data management.
  • Improve quality and yield through proactive maintenance of plant assets.
Обзор:
  • ABS plant migrates from CENTUM XL to integrated CENTUM CS 3000 solution.
  • CENTUM CS 3000 Integrated Production Control System together with CCTV equipment, a plant information management system (PIMS), the Exaplog Event Analysis Package, and the CS Batch 3000 package.
Обзор:
  • The AR1 refinery recently replaced its legacy DCS with Yokogawa's CENTUM CS 3000.
  • Achieving an Intelligent Oil Management System.
Обзор:

INPEX Corporation (INPEX) is Japan's biggest oil and gas development company and is involved in all aspects of this business, from research to exploration, production, and sales. INPEX is engaged in projects all over the world, in a total of 29 countries, including Japan, where it operates a gas production plant near Oyazawa, a town in Niigata prefecture.

Обзор:

The AFCO project is a showcase of the good coordination between Yokogawa Middle East, Yokogawa Thailand, Yokogawa Singapore, and Yokogawa Electric Corporation. Yokogawa Middle East and Yokogawa headquarters both were involved in the project execution.

Обзор:
  • CACT Offshore platform reduces unplanned downtime by migrating from Legacy PLC System to reliable CENTUM CS 3000.
  • It is possible for CACT engineers to modify the system configuration, download software updates, and hot-swap I/O cards while the process control system is online.
Обзор:
  • CS 3000 efficiently controls and monitors coal gasification process.
  • Once an operator selects "Start", the necessary instructions are sent to all plant equipment via the sequence control.
Обзор:
  • The solution was a remote connection via Microsoft Terminal Services across the internet.
  • It enables an Ausmelt technical expert in Melbourne to log on to the Yokogawa control system at Karabash in Russia.
Обзор:
  • CENTUM CS 3000 production control system contributes to smooth HDPE production.
  • The challenge for this replacement project was in completing the work and starting up the new CS 3000 system as soon as possible, keeping downtime to a minimum.
Обзор:
  • Completion of First FPSO Project for Prosafe Production Services Pte Ltd
  • Integrated Control & Safety System (ICSS) makes possible centralised plant supervision and management of all control and safety functions on this FPSO.
Обзор:

Since entering commercial operation in 2000, the environmental control facilities at the Tachibanawan Thermal Power Station have been managed effectively by the CENTUM control system, achieving a stable electricity supply with minimal impact on the environment.

Обзор:
  • Online hot cut over from the legacy Honeywell TDC3000 to the Yokogawa CENTUM CS 3000.
  • The work was successfully completed 48 days ahead of schedule and without disruption to operations.
Обзор:
  • Complex starting up and shutting down operations of a biomass power plant were automated with CENTUM VP.
  • Operator errors and interventions were eliminated in all critical processes.
     
Обзор:
  • Complete automation and control of glass plant
  • Improved production cycle time and stabilized product quality with reduced energy consumption and costs
Обзор:
  • Exapilot improves operations and reduces energy use at PTT Khanom Gas Separation Plant #4.
  • This is a real solution package and a good tool for the plan-do-check-act (PDCA) cycle to achieve operational excellence in the plant.
Обзор:

The Itoigawa Power Plant was constructed adjacent to a cement plant in Itoigawa City, Niigata Prefecture, and is operated by an IPP that supplies electricity to Tohoku Electric Power, one of Japan's major power companies. The use of a 149 MW coal-fired CFB boiler in this power plant is a first for an IPP in Japan, and this effectively reduces NOx emissions.

Обзор:
  • Smooth upgrade for fully redundant system and advanced information technology
  • Stable and high-quality sulfonate production around the clock
Обзор:
  • Fieldbus technology introduced to realize predictive and preventive maintenance.
  • ISAE to improve the reliability of diagnosis and parameter setting, utilizing data collected by PRM.
Обзор:

Nederlandse Aardolie Maatschappij (NAM) is the Netherlands' largest natural gas producer. In addition to onshore fields, NAM operates manned platforms and four unmanned monotowers in 19 offshore locations. These connect to a pipeline network that comes ashore at Den Helder. 

Обзор:

Nishi Nippon Environment Energy Co., Inc. was founded in 1990 with the concept of a full, safe and comfortable urban life by harmonizing the global environment with energy-savings. Also, as a total energy industry corporation, which is promoting the efficient use of heat energy for the region, it is developing a broad business on the theme of civic improvement in the 21st century by preparing a stable city infrastructure.

Обзор:
  • CS Batch is used to automate a wide range of Reichhold's batch processes and multi-product/multi-path processes.
  • Using PRM, process engineers can immediately find out the status of every field device without having to do an onsite inspection.
Обзор:
  • HMEL selected an integrated solution from Yokogawa
  • Yokogawa India oversaw and implemented the engineering, installation, and commissioning of the refinery
Обзор:

Eraring Power Station, located just north of Sydney, is one of the largest power stations in Australia, comprising four 660MW coal-fired units. The power station has operated reliably since 1981. To ensure continued reliability for the next few decades, Eraring Energy, the owner of the power plant, decided to replace the original hard-wired control equipment with a modern integrated control and monitoring system (ICMS).

Обзор:
  • Highly reliable CENTUM CS 3000 replaces legacy system and automates batch plant operation.
  • Working together, Hanwha Chemical and Yokogawa Korea project personnel completed this work on time and on schedule.
Обзор:
  • This is the first offshore platform in Thailand that is designed to make full use of FOUNDATION fieldbus technology.
  • Thanks to Yokogawa's highly reliable systems and products, a safe working environment has been achieved.
Обзор:
  • Innovative GEOLIDE waste water treatment complex in Marseille uses CENTUM and Exaquantum. 
  • The visualization of all data on items such as motor and pump operating time and chemical consumption amount allows operators to optimize key operation items.
Обзор:
  • Introduction of CENTUM CS 3000 maximizes productivity and improves product quality at special polymer plant.
  • A major improvement as a result of this project is that butadiene monomer recovery efficiency jumped huge.
Обзор:
  • Legacy System Replaced with Yokogawa CENTUM VP and ProSafe-RS at PTA plant in Indonesia.
  • PID parameters imported to CENTUM VP without complex calculations.
Обзор:

PT. Tanjung Enim Lestari Pulp and Paper (PT. TEL) operates a pulp mill in Muara Enim, which is 130 km west of Palembang, the capital of Indonesia's South Sumatra province. This is the only pulp mill in the world to produce high-quality, bleached-hardwood kraft pulp solely from plantation grown Acacia mangium trees.

Обзор:
  • To decrease downtime and maintenance costs, the decision was made to introduce Yokogawa's CENTUM DCS.
  • With well-experienced MAC approach, Yokogawa replaced successfully legacy DCS.
Обзор:
  • Implementation of AOA package for improved grade-change operation
  • Dramatically reduced operators' workload and transient products, as well as sharable operation know-how
Обзор:
  • Modernized controls, assured stable power supply to Ulaanbaatar by a highly reliable, expandable distributed control system
  • Fully automated boiler, burner, balance-of-plant operations
  • Power plant simulator for efficient DCS operator training
Обзор:
  • World's largest control systems and PIMS for securing production over an extended period
  • Fully-automated, alarm-free operation and reduced total cost of ownership
Обзор:
  • Kaneka Corporation has urgently needed to implement countermeasures that would reduce this facility's energy costs.
  • Optimization of control strategy helps BTG plant save energy and operate more efficiently.
Обзор:
  • PetroChina Dushanzi Petrochemicals Polyethylene Plant system migration.
  • The revamp included the challenging creation of function design specifications (FDS) as well as FAT and SAT.
Обзор:
  • Reinstrumentation project at HDPE plant replaced legacy pneumatic instruments and PLCs with integrated CENTUM CS 3000 PCS and ProSafe-RS SIS.
  • HART field devices can be monitored from the central control room with the plant resource manager (PRM) package, enabling a more predictive and proactive maintenance approach that reduces total cost of ownership.
Обзор:
  • PRM allows a preventive maintenance approach where maintenance can be scheduled and performed before a field device fails.
  • Exaquantum gathers plant data from the CENTUM VP to generate a variety of reports on the polymerization process.
Обзор:
  • Smooth and safe switchover to the new system
  • Easy-to-use, easy-to-engineer system, plus various post-installation enhancements
  • Tuned controllers for smooth plant operation and better traceability of process upsets
  • Various other improvements thanks to advanced process control and MVC implementation
Обзор:

Saudi Aramco's operations span the globe and the energy industry. The world leader in crude oil production, Saudi Aramco also owns and operates an extensive network of refining and distribution facilities, and is responsible for gas processing and transportation installations that fuel Saudi Arabia's industrial sector. An array of international subsidiaries and joint ventures deliver crude oil and refined products to customers worldwide.

Обзор:
  • CENTUM VP Batch package improves productivity.
  • Reduction of operator workload and safe operation.
Обзор:
  • Smooth and safe migration to CENTUM VP enhances production efficiency at major Australian gold mine.
  • The HMI stations instaled at the central control room, training system, primary crusher, workshop, and office are all connected via thesame communication bus.
Обзор:
  • Successful migration of in-line blending distributed control and oil movement systems.
  • To minimize operator intervention and to keep the product properties on specification.
Обзор:
  • TOKUYAMA improves productivity by migrating from MicroXL to CENTUM CS 3000.
  • TOKUYAMA appreciates the high reliability of this Yokogawa system.
Обзор:
  • NAM needs to remotely monitor field devices and organize their maintenance schedule.
  • True value in instrument diagnostics and preventative maintenance with powerful software tools like DTM.
Обзор:

Universal Terminal (S) Pte Ltd, one of the largest independent petroleum products storage terminals in the Asia Pacific, has been built on Singapore's Jurong Island at a cost of S$750 million.

Обзор:
  • Smooth project execution with no schedule and/minimal safety incidents.
  • Easy to use, easy to reconfigure interface that has resulted in numerous post-installation enhancements.
  • Minimizing day-to-day plant operation problems including reducing the alarming factor.
Обзор:
  • CENTUM CS 3000 distributed control system to control the ethanol plant and it's utility boilers
  • Batch processes that require careful automated control for maximum efficiency and product quality
Обзор:
  • The plant was designed to be unmanned, except for some first-line maintenance personnel who are stationed at the plant.
  • Through the use of the latest control system and FOUNDATION™ fieldbus technology supplied by Yokogawa, process control and the diagnostic monitoring of field instrumentation is done from remote locations.
Обзор:
  • Yokogawa installed a B/M9000CS quality control system with various cross direction profile control functions.
  • The installation improves product quality and efficiency at pulp & paper mill.
Обзор:
  • Smooth replacement of old control system by early involvement and close teamwork
  • Improved security, flexibility and quality of production
Обзор:
  • This has considerably improved the safety, quality, and efficiency of off-site operations.
  • Yokogawa was the clear choice for installation of the OMS.
Обзор:
  • All logistics of raw materials, intermediate products and final products are controlled and managed by MAS.
  • MAS enables Operational Excellence with its seamless interface to enterprise resource planning system.
Обзор:
  • The project goals emphasized schedule, quality, cost and safety.
  • More than 40 sub-system interface cards are utilized for b14 partners company7s system integrated with CENTUM CS 3000.
Обзор:
  • Yokogawa provides CENTUM CS 3000 and ProSafe-RS for the largest LNG terminal in Europe.
  • Yokogawa's OmegaLand plant operator training simulator (OTS) helps to reduce costs, optimize LNG terminal processes.
Обзор:
  • Yokogawa provides CENTUM CS 3000, Exaquantum and PRM solutions for China's largest refinery/petrochemical complex.
  • Process data management by Exaquantum is a key issue in the petrochemical complex.
Обзор:
  • Yokogawa provides CENTUM VP with Batch Recipe Management Package for new fine chemical plant.
  • Yokogawa's CENTUM VP complies with the requirement of Good Automation Manufacturing Practices(GAMP).
Отрасли:
Обзор:

PetroChina Guangxi Petrochemical Company has completed construction of a combined refinery and petrochemical production complex in Qinzhou, a port city in China's Guangxi Autonomous Region. With a 10 million ton per year capacity, the refinery is one of China's largest, and is truly world class, using a highly advanced hydrogenation process, with the main process technologies coming from the USA and France.

Обзор:
  • Using the CENTUM CS 3000 system, many kinds of plant key performance indexes are calculated and analyzed to produce further improvements.
  • During plant start-up, PRM helps the customer's engineers perform all the loop checks.
Обзор:
  • Yokogawa receives award for hot cutover of BP Sharjah plant DCS.
  • Yokogawa was selected by BP as main automation contractor (MAC) for a project to replace the Sharjah plant's existing legacy DCS with Yokogawa CENTUM VP.
Обзор:
  • Extremely cost-effective, reliable fieldbus solution to revive control system
  • Minimized total cost of ownership and maximized total value of ownership
Обзор:
  • Yokogawa revamp of control systems at NAM Den Helder plant ensures stable gas supply in the Netherlands.
  • Site survey, creation of a function design specification (FDS) from the existing TDC system database, documentation verification.
Обзор:
  • To replace the existing CENTUM XL control station with the latest Yokogawa CS 3000 hardware and upgrade the control network.
  • The plan was to minimize plant downtime by doing a hot cutover from the old to the new control system.
Обзор:

The Mathura refinery is a strategically important facility that supplies diesel, gasoline, aviation turbine fuel, kerosene, liquefied petroleum gas, furnace oil, and bitumen to customers throughout northwestern India.

Обзор:
  • Yokogawa's CENTUM VP and PRM improve efficiency at new nylon plant in Thailand.
  • At the plant startup stage, PRM was used together with FieldMate to thoroughly check all loops.
Обзор:
  • Exapilot was introduced to maximize operational efficiency at an experimental refining facility.
  • To prevent operator errors, it was essential to standardize operating procedures.
Обзор:
  • Yokogawa's integrated solution contributed to reliable and efficient operation.
  • All the instrument information is fully integrated with the instrument management system.
Обзор:

Shree Renuka Sugars Limited (SRSL) is a global agribusiness and bio-energy corporation. The company is one of the world’s largest sugar producers and refiners.

Обзор:
  • Yokogawa объединила усилия с Air Liquide для совместной разработки поэтапного плана компания Yokogawa, основанного на конкретных требованиях Air Liquide
  • Заказчик был удовлетворен тем, что Yokogawa смогла предоставить свои решения в срок и в рамках бюджета
Обзор:
  • Yokogawa Taiwan successfully replaced 3rd party DCS, which had worked over 20 years, with CENTUM VP.
  • CENTUM VP's high reliability and easy engineering function realized a silent control room for the customer.
Отрасли:
Обзор:

In this eBook we explain how to improve fired heaters safety & efficiency by controlling combustion using TDLS technology. Download it now and learn:

  • The 4 top industry challenges related to fired heaters
  • How to efficiently and safely manage combustion
  • How TDLS technology can improve operational excellence in fired heaters
Обзор:

Download this eBook and learn:

  • How to assert if migration should be required
  • Best practices in identifying your project scope and team
  • How to secure appropriate buy-in from the right people
  • 7 operational capabilities to analyze when selecting a DCS system and vendor
Обзор:

Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.

Обзор:

Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.

Обзор:

This technical white paper will discuss Yokogawa's CENTUM VP DCS (Distributed Control System) product, hereafter referred to as "CENTUM VP", and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations, (21 CFR Part 11), the Electronic Records / Electronic Signatures Rule.

Обзор:

As LNG moves from a niche to a major area of the oil and gas industry, experienced suppliers are required to deliver the technologies that support it. 

Обзор:

FOUNDATION™ Fieldbus is an enabling technology with the potential to revolutionise operation and maintenance in the process industry and thereby to contribute significantly to reducing these costs, everyday of the lifetime of a plant. Specifically with regard to maintenance, FOUNDATION™ Fieldbus opens the way to proactive diagnostics and to virtually eliminating preventive maintenance and to avoiding shutdowns.

Обзор:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

Обзор:

Network-IO can help reduce projects by decreasing the amount of time needed to implement the physical part of the process control system. A system with configurable I/O allows flexible "binding," in which the soft- ware configuration of the system can be loaded into the physical system at a late stage in the project.

Обзор:

Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.

Обзор:

Network and system security is now a necessity in process automation industry. YOKOGAWA provides a service lifecycle solution for cyber security to ensure that the security measures and deployments are continuously enhanced, monitored and inspected.

This white paper explains the details of the security design, implementation, operation and validation solutions from the technical perspective.

Yokogawa Technical Report
Обзор:

As plant operation becomes more intelligent and complex, the alarm system for safe and stable operation is becoming increasingly important. An alarm warns operators of an abnormal situation in a process and urges them to respond to it.

Обзор:

Recently, there is an increasing demand for operation and monitoring of all the various controllers distributed in the field on the same screens to improve plant operation efficiency. The purpose of the Unified Gateway Station (UGS) is to connect external controllers, such as the STARDOM's FCN/FCJ autonomous controllers and other vendors' controllers, to the CENTUM VP integrated production control system and to operate and monitor those external controllers on the Human Interface Station (HIS) screens, the operation and monitoring screens for the CENTUM VP.

Yokogawa Technical Report
Обзор:

In 2005, Yokogawa announced "VigilantPlant" as a concept to ward the realization of a type of plant operation that is considered ideal by our customers.

Обзор:

The specifications of the ISA100.11a wireless communication standard of the International Society of Automation (ISA) for industrial automation were published, and companies are developing products based on the standard. The ISA100.11a has many features such as high reliability including redundancy, network scalability, and support for various protocols for industrial automation.

Yokogawa Technical Report
Обзор:

Recently, manufacturing industries are trying to slash the total cost of ownership (TCO). Batch processes are not exceptions. Until recently, in comparison to continuous processes, batch processes have generally not yet undergone systematization and standardization.

Yokogawa Technical Report
Blending Optimization System
(rd-tr-r00024-005)
Обзор:

The purpose of blending in a petroleum refinery is to mix semi-finished products that have been rectified during various refining processes so as to manufacture a product that meets specification.

Yokogawa Technical Report
Обзор:

The manuals of control systems such as a DCS provide a vast amount of information depending on their multi-functionality and functional integration. A conventional large-scale control system our company offers comes with more than 10,000 pages of paper documents.

Yokogawa Technical Report
Обзор:

To improve efficiency and quality in the DCS application coding and inspection phases for an entire CENTUM CS system, engineering tools have been developed, along with the training required to operate these tools. In consideration of the time needed for development, the need for adequate operability, the basis of standard CS software architecture, and the use of freeware (e.g., Perl2 and Tcl/Tk3), we began development of these engineering tools with the objectives to reduce development costs and increase efficiency.

Yokogawa Technical Report
Обзор:

A fieldbus is a bidirectional, multidrop, digital communication system developed to replace the conventional 4-20 mA communication lines that connect intelligent field devices with a control system. Fieldbus is continually reviewed in an effort to standardize the fieldbus specifications to comply with the specifications of the IEC and ISA.1

 
Yokogawa Technical Report
Обзор:

The first stage in creating next-generation production control system that achieves innovative plant operation is providing "Visualized operation". "Visualized operation" for the customer means that he can reliably access and visualize plant data regardless of plant location and time.

Yokogawa Technical Report
CENTUM-History
(rd-te-r05402-000)
Обзор:

One of Yokogawa's corporate philosophies is to contribute to society through broad-ranging activities in the areas of measurement, control, and information. To achieve this philosophy in the control industry, Yokogawa launched CENTUM, the world's first distributed control system (DCS), in 1975.

Yokogawa Technical Report
Обзор:

As the world's societies become more connected, market competition is becoming more ruthless and transactions are performed at ever increasing speeds. Deregulation has ignited global competition throughout the world. The proliferation of Information and Internet technologies have accelerated the growth of global competition, with life cycles for high tech products having lives measured in "dog years" (in each normal year they advance seven years).

Обзор:

The consolidation of control rooms was conducted in several refineries in the 1990s and early 2000s as a means of reducing the number of operators and improving the efficiency for enhancing competitiveness. The characteristics of consolidated control rooms vary, reflecting the history of a refinery.

Обзор:

The manufacturing industry has grown based on solid production technologies for creating quality products. However, the economic environment is changing dramatically, forcing manufacturing firms to face tough global competition; firms must ship the right products at the right time as the market requests.

Yokogawa Technical Report
Обзор:

The phenomenon of the current era, coined the information age, involves a global trend toward digital technology and open architecture. Field devices are no exception to this trend.

Обзор:

For large scale geographically dispersed projects, there may be a hierarchy of individual Process Automation systems, which in turn are each responsible for a specific region, and are managed by a higher level system. Engineering of systems on this scale is a huge challenge, because each individual system has its own database and its own configuration.

Yokogawa Technical Report
Обзор:

As a company that has strong relationship with nature and provides products using nature's blessings, Mercian Corporation is committed to the environment. Its environmental philosophy is "Mercian thanks nature's blessings and capability that sustain life, and seeks to balance environmental preservation with creating an affluent society."

Yokogawa Technical Report
Обзор:

Recipe management software refers to the computer software used to manage product names and their corresponding recipes and set the recipe data in the control system in order to control the operations of a plant in which multiple materials are blended to manufacture a number of different products.

Yokogawa Technical Report
Обзор:

As for a controller used in a distributed control system (DCS) shown in Figure 1, covering as many applications as possible with a single controller will bring cost reduction effects such as easy engineering and a small controller installation area. Therefore, the controller is required to process large amounts of data more quickly.

Yokogawa Technical Report
Обзор:

There are already safety systems on the market that have achieved safety integrity level SIL3 of the functional safety standard, IEC61508. However, most of them have achieved SIL3 by conversion of modules into dual-redundant or triplex form.

Yokogawa Technical Report
Обзор:

For safe plant operations, it is critical to correctly understand the conditions encountered by operators inside the plants. In relation to this topic, human cognition has been studied in various fields such as human factors and ergonomics.

Yokogawa Technical Report
Industrial Augmented Reality
(rd-te-r05602-005)
Обзор:

In industrialized countries, social trends such as the aging of workers and the decrease in working population are becoming obvious. Substantial problems such as a lack of skilled engineers and increases in the labor cost of knowledge workers are significantly impacting industrial automation users. These problems cause greater economic loss to the users. 

Yokogawa Technical Report
Обзор:

The power generation facility in a pulp and paper plant is comprised of units, each of which is composed of a boiler, a turbine, a generator, and auxiliary equipment, and these pieces of equipment were traditionally controlled on a unit/equipment basis. This paper presents an application of CENTUM, Yokogawa's distributed control system (DCS) that integrates the independent control systems of such power generation facilities to achieve labor saving through operations via CRT display and keyboard.

Yokogawa Technical Report
Обзор:

In recent years it has become increasingly common for plants to be provided not only with the control layer of a production control system (DCS, etc.), but also with the protection layer of a safety instrumented system (SIS) to reduce the risk of industrial accidents. The safety instrumented system is indispensable for avoiding risks to a plant failure.

Обзор:

The requirements for water supply and sewage services are becoming increasingly strict, such as consolidation of facilities, operational efficiency, lower cost, and information transparency due to stagnant demand. There is also demand for greater use of information technologies (IT), encouraged by the government's e-Japan strategy.

Обзор:

Instrumentation devices and equipment serve for plants as the eyes, ears, nose, tongue, and skin, which are responsible for the five senses, and act as the central nervous system and brain do for human beings. The reliability and availability of such devices and equipment are the most important requirements of customers.

Yokogawa Technical Report
Обзор:

CENTUM VP is a next-generation Integrated Production Control System which provides solutions to improve operation efficiency (Operational Excellence) based on Yokogawa's VigilantPlant concept. In the development of Integrated Production Control Systems, we have expanded the functions of the Human Machine Interface (HMI) maintaining the main essence of CENTUM series, regardless of the changes of platforms.

Yokogawa Technical Report
New Progress of Control System
(rd-te-r05402-001)
Обзор:

Yokogawa proposed the VigilantPlant concept as an ideal plant that achieves fully optimized operation where all the necessary information is given to all the operators involved in the plant operation. In VigilantPlant, operators are able to quickly respond to changes in the external environment while the production activities run without any interruption.

Yokogawa Technical Report
Обзор:

FCSs, the control stations in a CENTUM CS system, have already demonstrated that they are highly reliable, effective and maintainable. These advantages are the result of such features as the dual-redundant hardware configuration, the online modification of application data, and so on.

Yokogawa Technical Report
Обзор:

The environment surrounding process control systems has changed dramatically as the performance of personal computers improves and the Windows operating system advances, there has been a move towards the trend of open architecture. As we are already aware, in addition to the traditional high reliability level and the unique operability there has been an increase in demand for the interoperability of human- machine interfaces (HMI), which are responsible for the operation and monitoring of our distributed control system (DCS).

Обзор:

In process control it is not uncommon for systems to be affected by dead times, due to material transfer times. This is evident typically in pipelines. A fluid of density ρ and flow rate w in a section of pipe A the length of d takes the amount of time τ = ρAd/w to cover the whole distance (see Figure 1).

Обзор:

Industrial automation (IA) systems and products, which utilize measurement, control and information technologies, are used across the world as fundamental infrastructure for achieving safe, stable and highly efficient plant operation. In order to keep the systems and products effective throughout the plant lifecycle, customers need to periodically check their effectiveness and take prompt action if any problem is identified.

Yokogawa Technical Report
Обзор:

In Japanese industries which grew rapidly until the early 1990's, solid production techniques for creating high-quality products supported the development of manufacturing industries. However, the economic environment has been changing rapidly and tough global competition has become unavoidable. Particularly, the manufacturing industry must adapt not only to changes in economic environments but also to changes in social conditions such as emphasis on health, safety, and environment (so called HSE).

Yokogawa Technical Report
Обзор:

Recently, standardization of procedural automation of manual operations has been promoted mainly by the International Society of Automation (ISA), and the functional requirements necessary for automation are being studied by the ISA106 committee in the US.

Обзор:

Upgrading and renewal of plant facilities, including production control systems and safety instrumented systems, are essential for maintaining safe and efficient plant operation. Even though these activities are categorized as R&R, they require investment and customers are often required to evaluate the profitability for obtaining approval.

Yokogawa Technical Report
Обзор:

Conventional safety instrumented system (SIS) is typically installed separated from a distributed control system (DCS) to eliminate interference from the DCS and assure safety. However, users increasingly wish to integrate SIS with DCS while maintaining the safety of safety controllers.

Обзор:

Yokogawa's ProSafe-RS safety instrumented system is used for many applications as a system conforming to the safety integrity level (SIL) 3 defined in the IEC61508 international functional safety standard. To deal with temperature inputs, systems were conventionally configured using signal conditioners.

Yokogawa Technical Report
Обзор:

Report functions in process control are often positioned as part of the logger functions. However, plant operation data in a batch process should be not only logged regularly but also acquired and managed for each batch execution. The report function for logging plant operations in a batch process mainly comprises a function to print out plant operation data collected for each batch execution, and there are various approaches available to implement this function.

Yokogawa Technical Report
Обзор:

Drastic changes in the economy of manufacturing industries, has led to increasing demand for plant operations to reduce personnel, improve efficiency, and increase the operation rate of facilities. On the other hand, for plants to operate safely, improvements in reliability and operational safety cannot be neglected.

Обзор:

The CENTUM CS 3000, a reliable distributed production control system, has been introduced worldwide with the objective of operating plants efficiently 24 hours a day, every day. The CS 3000 handles abnormal conditions in a plant appropriately and minimizes the chance of them developing into faults.

Yokogawa Technical Report
Обзор:

In recent years, expectations for control systems using wireless communications have been increasing in the process control market. This is because these systems do not require power and communication wiring for field instruments, enabling reduced initial and maintenance costs, and easy installation.

Yokogawa Technical Report
Обзор:

In this day and age, just simply buying a personal computer, taking it home and turning it on will enable you to be taken to the world of Internet. In such an era, communication connection capability and prospects is increasing in importance. DCSs are no exception for concern.

Yokogawa Technical Report
Обзор:

To date, Yokogawa has focused on DCS (Distributed Control System) which control the entire power generation plant, including boilers, in the electric power industry. In contrast, turbomachinery control has been handled by turbine manufacturers, but as the electric power market has been active internationally, especially in China and India, in recent years, Yokogawa has been developing turbomachinery control systems to to further develop the electric power industry.

Yokogawa Technical Report
Обзор:

For a transfer system in a plant, such as a transfer between tanks in a brewery, the transfer of pellets in a pneumatic transport system, or the transfer of oil at an offsite location, it is necessary to monitor the open/close status of valves or the on/off status of motors or blowers in reference to the transfer pattern (a combination of the transfer source(s) and destination(s), route, etc.).

Обзор:

Due to emerging competitors from the rapidly growing countries such as India and China and the global economic downturn triggered by the Lehman shock, many companies in the process industries are struggling to survive the severe global competition.

Yokogawa Technical Report
Обзор:

The operation and monitoring functions of a plant control system are important means of understanding the condition of the plant and how it operates. Traditionally, user needs for the system focused on such features as increased operability and durability. As a result, these functions were developed for a dedicated machine in the form of dedicated human-machine interface software.

Yokogawa Technical Report
Обзор:

The innovation of wireless technology increases the use of wireless communication in the industry. The introduction of wireless communication to plants, however, requires strict features such as robustness, real-time responsiveness, and low power consumption. This has restricted the use of wireless communication to limited applications such as data logging and device status monitoring that does not require strict real-time responsiveness and data arrival reliability in communication.

Обзор:

Control Engineering Asia, June 2014

Your next automation system will have to do far more than real-time control,as the demands for new capabilities are rapidly growing. Bruce Jensen writes.

By Bruce Jensen, General Manager, Technical Solutions Support Center, VigilantPlant Solutions and Services, Yokogawa Corporation of America, and Joshua Kyaw Zwa, Executive Engineer, System Marketing Department, Marketing Operation, Yokogawa Engineering Asia Pte. Ltd.

Публикации
Обзор:

...and then you plan an intelligent automation solution.

In an ideal automation project, time is unlimited, and project budgets are generous. The plant implementing such a project has the luxury of automating all of its field actuators, great and small. 

Обзор:

September 2008

Yokogawa is helping a large chemicals site in China manage product transfer by road, ship and pipeline.

Обзор:

September 2007

Yokogawa's web-based DCS Anywhere has simplified commissioning at the Nanhai petrochemicals complex. With a total investment of 4.2 billion US dollars, the Nanhai petrochemicals complex at Daya Bay in Huizhou, China, has attracted a lot of attention because of its sheer scale.

Обзор:

Industrial Automation Asia, August 2012

For the past 35 years, developments of a distributed control system (DCS) have been evolving to raise productivity and enhance plant operation. As field instruments advance, there is a need to exchange large amount of process data and parameters among various diagnostic devices for stability of plant operation.

Обзор:

As industrial facilities take on more complex tasks and lose in-house expertise, they ought to be able to rely on suppliers to show the way and help them achieve their goals.

Обзор:

October 2008

The 2008 Frost & Sullivan Asia Pacific Company of the Year Award for Distributed Control System (DCS) market is presented to Yokogawa. Yokogawa is the market leader with a dominant market share in the Asia Pacific market. 

Обзор:

Control Engineering Asia, May 2012

An exception level of engineering expertise tailored for the local market is one of the primary reasons why Yokogawa has managed to capture and keep the process automation top spot in the Land of Smiles, says Somkid Teraboonchaikul, managing director, Yokogawa Thailand.

Обзор:

As a world's leading supplier of instruments and control systems for industrial process automation, Yokogawa has committed itself to the development of advanced solutions and products in three focused areas – measurement technologies, industrial automation and control, and information technologies.

Обзор:

March 2008

Yokogawa has taken a vital step in their plan to make the world's plants 'silent and boring', and therefore, well-managed, with the release of their new integrated production control system CENTUM VP last month.

Обзор:

Process automation in oil refineries is undergoing major changes, driven by customers frustrated by what they consider to be slow and incremental advances from the main automation original equipment manufacturers (OEMs) in the industry. ExxonMobil has become a de facto industry representative and is driving vendors like Yokogawa and others to reevaluate how large-scale automation projects are implemented.

Обзор:

At ARC Process Management Academy (PMA) in Antwerp Yokogawa's contribution to plants in Europe was introduced.

Обзор:

Oil producers looking past today's difficult world markets understand development of new sources will bring a growing list of challenges. An ever-increasing amount of oil and natural gas is being produced by techniques once considered unconventional: tar and extraction, fracking, and deep water offshore drilling. As the costs of these extraction methods have gone down, the range of economically recoverable deposits has increased. When crude oil markets return to more normal levels, these difficult fields, including deep water offshore oil and gas, will become increasingly important.

By Eugene Spiropoulos, Yokogawa Corporation of America

Обзор:

Honeywell and Yokogawa have both been producing Distributed Control System (DCS) platforms for decades, and both are very active in this area. In 1975, Honeywell introduced its TDC2000 platform and Yokogawa brought out CENTUM. These two competing systems emerged from a similar place, oil refining and petrochemical industries, so they started out with similar basic concepts and use cases in mind. 

Обзор:

Many lubricant blending businesses find themselves in a challenging situation: there are opportunities to increase their overall business volume and profits by improving production flexibility, expanding their product slate and optimizing high-margin blends. At the same time, they find themselves constrained by current manufacturing limitations. However, launching a capital project for a significant manufacturing expansion may not be possible, and it may not be necessary.

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Don't gamble with your plant's legacy DCS system. Contact us to help you plan and implement a safe, cost effective DCS migration that creates new value for your business.

Обзоры продуктов
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Chet Mroz, President & CEO Yokogawa North America, discusses the benefits of IoT at the 2015 ARC Industry Forum in Orlando.

Обзор:

Chet Mroz, President & CEO Yokogawa North America, discusses the benefits of IoT at the 2015 ARC Industry Forum in Orlando.

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