Electrolysis Plant Trace H2O (Moisture) Measurement by the TDLS8000

下載 (325.5 KB)

Introduction

If water is present after the dry chlorine tower in brine electrolysis plants, the downstream compressor is corroded or the product quality is deteriorated. The moisture level is measured before and after the compressor to prevent the corrosion of the compressor and the deterioration of quality. Conventional trace moisture analyzers using a phosphorus pentoxide (P2O5) sensor measure process gas with the contacting sensor so there are problems such as the deterioration of the sensor, slow response time, high maintenance, and high running costs. The TDLS8000 Laser Analyzer is the solution to these problems.

 

Process Overview

Chlorine gas generated in the brine electrolysis plant is dehumidified in the wet chlorine tower and sent to the drying tower where the chlorine gas is dried using sulfuric acid solution. The dried chloride gas is sent to the dry chloride tower where the gas is dehumidified, and finally, the dry chloride gas is compressed by the compressor and liquefied, and then shipped as a product.

 

Expected Benefits

  • Reliable measurement with less deterioration by non-contact measurement
  • Ability to measure even corrosive gasses with less deterioration reduces the maintenance and running costs
  • Fast response to and stable measurement of changes in H2O concentration

Electrolysis Plant
Electrolysis Plant

 

Solution Details

Unlike analyzers using a phosphorus pentoxide (P2O5) sensor, the TDLS responds fast to changes in the trace moisture of the sample.

 

Field Data

Responsiveness Comparison between the TDLS and Moisture Analyzer Using P2OSensor

Field Data

 

Configuration Example of TDLS8000 Laser Analyzer Trace Moisture Measurement

A sampling system is used to introduce a process gas into the flow cell to measure it.

Configuration Example of TDLS8000 Laser Analyzer Trace Moisture Measurement

 

Features

  • A proprietary sampling method enables a high-sensitivity measurement (in the minimum range of 0-30 ppm)
  • In-situ calibration is possible without removing the system
  • The sampling system minimizes the effect of moisture in the purge gas

 

TDLS Analyzer

  • TDLS8000
    Available on a special order basis.

 

Notes

  • Power supply: 100 - 240 V AC, 50/60 Hz
  • Purge gas: Instrumentation and N2
    Inside the sampling board and the light emitter and light receiver boxes
    Purge: Instrumentation air 10 L/min
    Laser light transmission region purge: N2 flow rate 5 L/min

 

 

相關業種

  • 大宗化學與石化

    無論是生產石化品、無機化學品或中間體,化工企業都面臨成本與利潤壓力,需要在安全、符合法規的前提下,及時且高效率地交付產品。同時,化工企業也必須因應原料與能源價格波動,並提供最具利潤的產品組合。

    Yokogawa 長期滿足全球大宗化學市場的自動化需求,並被公認為該市場的領導者。憑藉產品、解決方案及產業專業知識,Yokogawa 深入了解市場與製程需求,並將與您合作,提供可靠且具成本效益的全生命周期解決方案。

  • 基礎化工

    Yokogawa一直服務於全球大宗化工市場,廣泛受到客戶的認同和肯定。 藉由產品、解決方案和產業專業知識,Yokogawa了解客戶的市場和生產需求,與客戶攜手合作,在您工廠的整個生命週期內提供可靠且具有成本效益的解決方案。

  • 化學工廠

    化學工廠依賴連續生產與批次生產流程,兩者對控制系統的需求各不相同。連續流程需要具備高穩定性與可靠性的控制系統,以避免故障導致生產線停機;而批次流程則強調控制系統的彈性,能靈活調整配方、作業程序等。這兩種類型的系統都需能管理產品的可用品質歷史,並執行非常規操作。憑藉完整的產品組合、經驗豐富的系統工程師,以及全球銷售與服務網絡,Yokogawa 能為每一個工廠製程提供解決方案。

相關產品&解決方案

  • 原位氣體分析儀TDLS8000

    橫河電機的 TDLS™8000集多種功能於一體,打造出堅固耐用的設備。其平台設計專為原位測量而打造,無需進行氣體採樣和預處理。

  • 氧分析儀

    氧分析儀在燃燒控制、工業質量、安全環保等領域提供有價值的測量數據。


定頂