Maturing Drum Temperature Monitoring

Application

Maturing drum temperature monitoring

  • Replacement of gauge temperature sensor
  • 150 seconds per revolution
  • Each batch process takes about four hours

Challenges

  • Temperature is monitored to maintain consistency of the viscous fiber entering the drum.
  • Existing system requires manual temperature readings.
  • Wired temperature measurement is not available because the tank is rotating.

Solutions

Wireless temperature measurement

  • Gateway x1, transmitter (YTA) x1 at measuring point on the maturing drum
  • Repeater x2 at fixed locations pointing in different directions (for redundancy)
  • High quality wireless communication was confirmed.The PER (packet error rate) was 0%.
  • The installation locations of the repeaters must be carefully chosen because the radio signal path changes dynamically as the transmitter rotates.

Benefits

  • On-line temperature measurement.
  • Stable measurement of rotating tank.
  • Robust communication with lower packet error rates.

Maturing drum temperature monitoring

相关行业

  • 石化

    石化企业的需求具有多样性。为了在当今竞争激烈的市场中脱颖而出,生产商正致力于提升质量与生产效率。横河电机基于在该领域长期且广泛的经验,可为这些需求提供量身定制的解决方案。

  • 化工

    化工厂存在连续生产与批次生产两种流程,两者对控制系统需求各异。连续工艺要求控制系统具备高稳定性与可靠性,避免因故障导致生产线停机;而批次工艺则强调灵活调整配方、工序等参数的能力。两类系统均需实现产品质量追溯管理,并支持非常规操作执行。横河电机凭借丰富的产品组合、资深系统工程师团队及全球销售服务网络,可为不同工艺流程提供定制化解决方案。

相关产品&解决方案

  • YFGW410现场无线管理站

    YFGW410现场无线管理站具备符合ISA100.11a标准的系统管理/安全管理/网关功能,与现场无线接入点(YFGW520)和/或现场无线媒介转换器(YFGW610)组合使用,可构建完整的现场无线系统。

  • YFGW520现场无线接入点

    YFGW520现场无线接入点具备基于ISA标准的骨干路由器功能,与现场无线管理站(YFGW410)和/或现场无线媒介转换器(YFGW610)组合使用,可构建完整的现场无线系统。

  • YFGW710 Field Wireless Integrated Gateway

    YFGW710 Field Wireless Integrated Gateway comply to the wireless communications standard ISA100.11a for industrial automation of International Society of Automation (ISA), and relays ISA100 Device data to the system via integrated backbone router. Single unit of YFGW710 has integrated functions of backbone router, system manager, security manage, and gateway.

  • YTA510无线温度变送器

    高性能温度变送器YTA510接收热电偶、RTD、欧姆或DC mV输入信号。该变送器通过无线信号传输过程变量以及设定参数。该变送器采用内置电池,由于无需硬接线,因此可降低安装成本。通信规格以ISA100.11a协议为基础。

  • 现场无线

    无线解决方案的灵活性可减少对基础设施的投入,同时可以对工厂运营有更深入的了解。


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