Tubeless Tyres Performance Testing

下载 (331 KB)

Introduction

ISA 100 WirelessPressure measurement of tubeless tyres to monitor the air loss is one of the key performance tests in the tyre manufacturing units. Relocation of tyres from one testing rack to the other for various tests and frequent movement of the testing setup for conditional tests to various locations calls for cable free implementation for ease of handling.

Benefits

  • NO signal cables, NO power cables, NO problem of cable damage – Less maintenance
  • Continuous online measurement of pressure and automated data logging– Enhanced Performance
  • Low power consumption devices with proven battery life of over 1.7 years for pressure transmitters; powered by non-proprietary batteries – Reduced OPEX
  • High accurate sensors for measurement with Wireless capabilities enables cable free operation – Operational flexibility

Requirements

Generally offline gauges are used for the pressure measurement during the testing procedure to have a setup which can be relocated for different conditional tests. Since the accuracy of measurements with offline gauges were not satisfactory, wired transmitters were used with sufficient cabling to cover the entire testing area. The measured data during the testing process was manually logged and records maintained to track.

Cable free operation for operational flexibility with movable test set up, accurate measurements to monitor air loss and to record at a centralized location is the key challenge in maintaining the quality and performance of the manufactured tyres.

Solution

Yokogawa's unique digital sensing technology DPharp synonymous for high precision sensing and industry proven IEC62734 ISA100.11a wireless protocol for reliable wireless communication provides a unique combination to ensure end to end wireless digital sensing. Wireless pressure transmitters help in easy movement of the test set up to various locations for conditional tests without cumbersome cabling involved. Wireless transmitters being battery powered further enhances the freedom of movement with no requirement of wires for powering.

Output from the management station with access point, which is gateway infrastructure is connected to Yokogawa's paperless recorder enabling automated centralized data logging and recording facility.

  • Reliable: Continuous signal availability.
  • Accurate: Dependable digital sensors for measurement.
  • Ease of use: Free to move test set up.

Equipment List

EJX530B x 8
DX1000 x 1
YFGW510 x 1
YFGW410 x 1

tubeless tyres
Representative image only

Conclusion

  • Frost & Sullivan 2014 Best Practice AwardYokogawa's wireless pressure transmitters enabled cable free operation with accurate measurements overcoming the key challenges of application requirements.
  • Paperless recorders with Modbus input facilitates data recording feature. This ensures automated continuous data logging without human intervention.
  • ISA100 scalable gateway infrastructure enables future expansion of the network with simply adding wireless transmitters up to 500 units.

Yokogawa has a proven track record of delivering reliable, scalable and open technologies for a century. ISA100 wireless solutions address the specific challenges of the industrial automation industry while lowering cost of ownership for our end users and maximizing their return on investment.

行业

相关产品&解决方案

Button Operated DX1000/DX2000

The Daqstation DX1000/2000 series is a data acquisition system with display. Its HMI supports custom graphics for industry applications, audit trail and advanced security conforming to FDA 21CFR Part 11.

EJX530B无线直插式表压变送器

高性能无线绝对压力和表压变送器EJX510B和EJX530B具有单晶硅谐振传感器,适用于测量液体、气体或蒸气压力。

YFGW410现场无线管理站

YFGW410现场无线管理站以国际自动化协会(ISA)的工业自动化无线通信标准ISA100.11a为基准。该产品具有符合ISA100.11a标准的系统管理/安全管理/网关功能,与现场无线接入点(YFGW510)和/或现场无线媒体转换器(YFGW610)组合,构成现场无线系统。

YFGW510/YFGW520现场无线接入点

YFGW510/YFGW520现场无线接入点以国际自动化协会(ISA)的工业自动化无线通信标准ISA100.11a为基准。该产品具有符合ISA标准的主干路由器功能,与现场无线管理站(YFGW410)和/或现场无线媒体转换器(YFGW610)组合,构成现场无线系统。

现场无线

无线解决方案的灵活性可减少对基础设施的投入,同时可以对工厂运营有更深入的了解。

×

Have Questions?

Contact a Yokogawa Expert to learn how we can help you solve your challenges.

置顶
WeChat QR Code
横河电机(中国)有限公司
WeChat Recruiting QR Code
横河电机中国招聘