Facility-wide real-time optimization for oil & gas upstream with process digital twin

Unlock the full potential of upstream facilities – powered by Yokogawa’s digital twin and optimization technologies

Maximize production efficiency across the entire upstream facility under diverse conditions by leveraging Yokogawa’s process optimization technologies.

Unlock the full potential of upstream facilities – powered by Yokogawa’s digital twin and optimization technologies

In upstream oil and gas operations, maintaining stable and profitable performance is a top priority—but it is also a major challenge. Each section of the facility, from wells and separators to sulfur recovery units and more, faces fluctuating conditions and uncontrollable external factors that make optimization complex.
Yokogawa’s comprehensive solution addresses these challenges by enabling full-facility optimization, powered by a robust digital twin engine. The system operates 24/7, 365 days a year, continuously simulating, monitoring, and adjusting processes to maximize production efficiency while ensuring safety and asset integrity.
Whether you are managing a single well or an integrated upstream network, Yokogawa’s digital twin-based optimization delivers measurable value—reliably, securely, and at scale.

详细介绍

Challenges

Key challenges in oil & gas upstream operation

 

Unstable field conditions impacting operations

Unstable field conditions impacting operations

Reservoir pressure, fluid composition, and temperature can fluctuate unpredictably. These dynamic conditions make it difficult to maintain stable operations and require continuous adjustment of control strategies.

Fragmented operations across units
 

Fragmented operations across units

Upstream facilities consist of multiple interconnected units. While local optimization is common, achieving true end-to-end optimization across the entire facility remains a complex challenge.

Efficiency vs. safety constraints
 

Efficiency vs. safety constraints

Maximizing production and profitability in high-risk environments is challenging, due to the need for strict adherence to safety and equipment protection standards.

Solutions

Yokogawa realizes upstream facility-wide optimization with process digital twin technology

 

Advanced soft sensors

Advanced soft sensors

Yokogawa’s soft sensor technology provides advanced sensing for anomaly detection and real-time property estimation.

Process stabilization

Process stabilization

Yokogawa’s platform for advanced control and optimization achieves stable control even under unstable conditions.

 

Economic optimization

Economic optimization

Yokogawa’s process digital twin and optimization technology unleashes the facility’s potential.

Sequence automation

Sequence automation

Yokogawa’s modular process automation technology eliminates manual operations during transient conditions with a low-code/no-code tool.

Oil and gas process flow diagram

Benefits

Yokogawa’s real-time optimization provides both tangible and intangible benefits

 

Operational excellence

Operational excellence

  • Maximized process efficiency
  • Early detection of abnormalities
  • Stable operations
Economic value

Economic value

  • Maximizing asset utilization and profitability
  • Revenue enhancement
  • Improved ROI
  • Minimized product losses
Environmental & sustainability impact

Environmental & sustainability impact

  • Reduced energy consumption while maintaining target production levels
  • Continuous performance optimization driven by a 24/7, 365-day operational agent

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