Optimize lot, campaign, recipe, and grade management with KPI visualization, improving QCD
Integrated system will ensure reliability by linking design, operation, and analysis, also mitigating operational planning risks, quality inconsistency, and audit workload.
- Easily execute frequent recipe modifications
- Scheduler resilient to fluctuations in demand
- Inventory management to enhance profitability and product quality
- AI-enabled analysis to identify quality variations
- Ensure cybersecurity readiness
详细介绍
Challenges
The acceleration of manufacturing risks due to diversified end-user requirements
Operational planning risks
- Complex schedules
- Inventory shortages and overstocks
- SOP lacking clarity
- Ineffective safety compliance
Quality inconsistency
- SOP allowing different interpretations
- Inconsistencies in manual data input
Audit complexity
- Time-consuming customer inquiries
- Audits managed through paper or files
- Cybersecurity concern/security concern
Solutions
Three effective measures to mitigate risks in production
Flexible planning
- Visualized schedules with easy plan adjustments
- Inventory visibility & management
- Simplified SOP creation
- Safety assurance through instrumented safety systems
Reliable execution
- Standardized SOP execution to eliminate interpretation gaps
- Automated data collection to reduce human error and input inconsistencies
- Integrated quality management ensuring uniform standards
- Centralized data integration
- AI-enabled analysis to detect deviations early
- Resolution of 4M issues (huMan, Machine, Material, Method)
Trusted Audit & Security
- Reliable records & traceability
- Flexible traceability to meet user requirements
- Robust cybersecurity measures
Benefits
Maximizing customers benefit with consistent quality
Accelerate time-to-market
- Reducing opportunity losses
- Optimized inventory
- Enhanced safety and reduced operational risks
Consistent quality
- Minimized rework and waste to achieve first-pass quality
- Elimination of quality variations via AI analysis
End-user reliability
- Automated electronic records make reducing workload and stress
- Reliable quality assurance
- Prevention of information leakage
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视频
概述:
横河电机的OpreX集成配方管理器（IRM）是一种用于集成管理过程控制系统（PCS）控制应用程序和批处理厂主配方的软件。
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