管道

恰当的管道控制与仪表系统能显著提升性能与盈利能力。横河电机拥有专用技术,可优化管道解决方案中各组件的性能,包括压缩机、泵、阀门以及中间存储与分配设施。

挑战

客户面临的挑战 

  • 需要一个单一的集中控制室,以改善天然气管道的整体运营和管理
  • 需要将备用主控站和主控站设置在不同地点,作为防灾准备措施
  • 手动收集各区域管道的运营数据
Pipeline monitoring and control configuration

我们的解决方案

  • 针对中央控制室:提供 FAST/TOOLS 软件包和高可用性计算解决方案,采用历史服务器、客户端服务器和区域服务器的三重冗余配置。
  • 针对各区域天然气管理中心:部署基于FAST/TOOLS的解决方案,采用双冗余前端处理器服务器,确保监测与控制不间断。

客户获得的收益

  • 冗余配置确保现场运营与维护数据的持续传输。
  • 操作员、生产工程师及分析师可全年24/7 实时、可视化地访问数据。
  • 客户全管道网络系统可用性提升至99.5%。
Pipeline data view

 

Efficient Operation

成果

  • 确保全国范围内的稳定天然气供应
  • 提高运营和维护效率
  • 降低总拥有成本

 

赋能技术

FAST/TOOLS

  • FAST/TOOLS起源于柔性先进系统技术(FAST)项目,如今是集成的SCADA应用套件。
  • FAST/TOOLS功能强大且灵活,适用于从50点单元流程到跨数千公里、含百万点位的海上生产与管道系统。
Flexible Advanced System Techniques (FAST)

成功案例

GAIL - 横河电机的FAST/TOOLS SCADA系统集中监控印度天然气管道

详细介绍

概述

EPMS System

企业管道管理解决方案“EPMS”提供了一系列标准管道应用,以促进天然气/液体管道系统的管理和运营。这些应用可以无缝集成到 FAST/TOOLS 实时系统平台中,类似于 SCADA 监控环境。EPMS 包含两个套件:天然气企业管理套件和液体企业管理套件。

点击看大图

 

 

收益

基于20 年大中型复杂管道自动化工程经验,EPMS 套件带来以下优势:

EPMS Benefit

管道管理系统实施

  • 更好更快的实施
  • 知识集中化、留存与文档化
  • 强化生命周期管理
  • 采用成熟的功能构建可靠的系统
  • 提供专属顾问与产品支持

集成成本优化

  • 避免应用厂商与集成技术锁定
  • 建立基于标准且符合 IT/安全规范的应用平台

降低拥有成本

  • 标准化技术
  • 可扩展、灵活、可复用
  • 生命周期管理

行业标准支持

  • 推行管道行业的优良实践
  • 为法规支持和合规性提供基础

面向未来

  • IT架构能应对革新性技术和趋势的冲击
  • 提升流程与数据的多样性、体量及速度

 

功能规格

Enterprise Pipeline Management Solutions (EPMS)

EPMS 提供以下相互关联和集成的功能:

  • 处理仪表输入,实现准确计量和流量计算
  • 通过设备调度器与EFM日志上传器管理天然气数据
  • 调度和监控天然气计划输送量
  • 监测管道及各管段的储气量
  • 监测最大允许操作压力(MAOP)
  • 管道平衡、存储与库存计算
  • 调度并跟踪液体产品批次以实现高效运输
  • 监控液体管道是否存在泄漏、库存和液压剖面
  • 管理减阻剂及压缩机/泵的功率控制
  • 通过流路管理器控制歧管
  • 追踪并管理异常情况,如清管器/刮削器、汇流点/热点、界面

    点击看大图

管道应用

点击看大图

 

系统架构

EPMS接入FAST/TOOLS平台并继承其优势,形成统一环境:

  • 统一的系统/用户管理和配置环境
  • 相同的管道显示布局可用于过程显示
  • 整个应用内可使用相同的用户授权
  • 报告、历史和配置等标准功能在同一环境中可用

EPMS System Architecture

参考

概述:
  • STARDOM and FAST/TOOLS integrated SCADA solution for Indian Oil Corporation's multiproduct oil pipeline.
  • STARDOM facilitates the total visualization of data needed for safe and reliable pipeline operations.
概述:

印度的天然气公司GAIL使用横河电机的FAST/TOOLS SCADA系统集成了印度的天然气管道。

  • FAST/TOOLS SCADA系统对印度的天然气管道进行集中监控。
  • 操作数据可以直接用于天然气分配和计费。
概述:

One of the most common applications for differential pressure transmitters is flow measurement. DPharp differential pressure transmitters have some unique signal conditioning features to eliminate instability at low flow rates.

概述:

Floating-point format calculations have enabled physical quantities (in engineering units) to be used in calculations.

概述:
  • Effeciently controls the inlet valve and blow-off valve when the compressor starts and stops.
  • During steady operation, controls the inlet valve so that the amount of discharged compressed air becomes constant (flow control)
  • Surging: Load decreases, the amount of discharge flow and pressure drop, and a limit is exceeded, possibly destroying the compressor.
概述:

Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.

概述:

Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.

概述:

Tuning PID controllers can seem a mystery. Parameters that provide effective control over a process one day fail to do so the next. The stability and responsiveness of a process seem to be at complete odds with each other. And controller equations include subtle differences that can baffle even the most experienced practitioners. 

概述:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

概述:

The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.

概述:

In ARC's view, customers need a compelling business value proposition to justify investment in any kind of automation. Vigilance and VigilantPlant were created with this in mind. Yokogawa's vision with VigilantPlant is to create an environment where plant personnel and operators are well informed, alert, and ready to take action. 

概述:

Only 5% of data is transferred into meaningful information so, asks Frank Horden, Business Development Manager, Yokogawa Global SCADA Center, USA, how to ensure pipeline management data is translated into valuable knowledge?

概述:

Eduard van Loenen and Frank Horden, Yokogawa, describe utilising a modern SCADA system as a collaboration centre platform for bringing 'real-time' operations, maintenance and business information sources together in one integrated visualisation environment.

概述:

Pipeline & Gas Journal, February 2014

The line of functionality between supervisory control and data acquisition and distributed control system is blurring.  These two traditionally disparate technologies are now seen as competitors in similar application environments.

概述:

Supervisory control and data acquisition (SCADA) systems have been part of the process industries for many decades and cyber security measures need to grow as technology advances. SCADA systems are used in oil and gas pipeline and other remote control and monitoring applications, such as electrical transmission and distribution, and water/wastewater.

行业:

视频

概述:

How much do you know about pressure transmitters? Are you accurately, quickly and reliably measuring pressure? Ultimately, the drive of any good pressure transmitter is to get an accurate, reliable pressure measurement to the data user quickly. This video gives you the answers to your basic questions about pressure and pressure transmitters.

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