Temperature monitoring on a chimney

Introduction

It was found that exhaust gas temperatures fluctuate in the chimney resulting in the gas components transforming into polluted substances. Existing instrumentation did not monitor this.

To prevent this gas transformation creating these substances, additional temperature control of the exhaust was necessary and critical.

"ISA100 WIRELESS"
Monitoring the temperature on a chimney.

Expected Benefits

  • Low cost and easy installation for controlling the temperature
    No wiring is required.
  • Better temperature control
    By controlling temperature in the chimney, to keep the exhaust gas clean/ environmentally friendly.

YFGW520 (Field Wireless Access Point), YFGW410 (Field Wireless Management Station)
YFGW520 (Field Wireless Access Point)
YFGW410 (Field Wireless Management Station)

YTA510 (Temperature Transmitter)

YTMX580 (Multi-Input Temperature Transmitter)

 

Challenges

  • The number of measurement in the chimney totaling 30 points.
  • The location of measurement points were 30 meters above the ground.
  • The chimney is located about 300 meters away from central control room.

 

Solution

For chimney temperature monitoring;
The choice by the client was Wireless Multiplexer YTMX580 to monitor the temperature in the chimney. Four YTMX580s were deployed in easy accessible elevated positions to cover 30 measurement points reducing maintenance costs of cabled solution deployed for this application. Reliable ISA100 wireless communication enabled communication between the devices on the chimney and control room 300m away.
Yokogawa plant-wide field wireless system was selected as the best wireless solution.

Yokogawa plant-wide field wireless system

 

Conclusion

The client deployed only four units of YTMX580 along the chimney to cover 30 measurement points. Wireless YTMX580 eight channel temperature transmitter enables this cost effective solution.

Controlling chimney temperature decreases pollutants reducing environmental burden. From maintenance point, less cable requirements results in the faster deployment. Consequently the client had a significant cost saving with less cabling and faster installation.

The client is planning on deploying additional wireless applications in their plant to take full advantage from Yokogawa’s plant-wide field wireless infrastructure.

相关行业

  • 油气下游

    近年来,石油天然气下游行业正面临日益增多的挑战。这些挑战包括:需处理的原料特性不断变化、工艺设施与设备逐渐老化、能源成本持续攀升、能够安全高效运营炼油厂的熟练操作人员紧缺,以及市场和客户需求的快速变化。

    多年来,横河电机与众多下游企业携手合作,提供专注于解决这些挑战与难题的工业解决方案。横河电机的 VigilantPlant解决方案助力工厂业主实现工厂内的更大盈利和可持续安全运营。

相关产品&解决方案

  • YFGW410现场无线管理站

    YFGW410现场无线管理站具备符合ISA100.11a标准的系统管理/安全管理/网关功能,与现场无线接入点(YFGW520)和/或现场无线媒介转换器(YFGW610)组合使用,可构建完整的现场无线系统。

  • YFGW520现场无线接入点

    YFGW520现场无线接入点具备基于ISA标准的骨干路由器功能,与现场无线管理站(YFGW410)和/或现场无线媒介转换器(YFGW610)组合使用,可构建完整的现场无线系统。

  • YTMX580多点输入温度变送器

    YTMX580至多可接收8点测量输入值,如热电偶(8种类型:K、E、J等)或RTD信号(3种类型:Pt100等),并将相应的测量输入值转换为无线信号。它也可以接收DC电压、电阻和4~20 mA DC信号输入。

  • 现场无线

    无线解决方案的灵活性可减少对基础设施的投入,同时可以对工厂运营有更深入的了解。


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