挑战
客户面临的挑战
油气井钻探深度日益增加,分布范围愈发广泛,必须采用日益复杂的技术,导致成本相应上升。为有效控制成本,防止设备故障引发的计划外停机至关重要。
我们的解决方案
计划外停机将打乱生产计划并损害利润。横河电机产品的高可用性能有效避免油气田计划外停机,为您节省成本并提升工艺安全性。
横河电机的CENTUM系列集散控制系统(DCS)采用独创的“双冗余”控制器架构,配备双CPU模块,每模块内置双微处理器。双处理器实时比对输出信号,检测到差异时立即启动无缝切换。通过这种方式,CENTUM系统可实现99.99999%(七个9)的可用性。STARDOM RTU等横河电机的其他产品也遵循类似的设计理念,采用高端PC所用的错误检查与纠正(ECC)内存,并配置双倍容量内存模块,实现气体流量数据等现场信息的长期稳定存储。这有助于减少停机时间、提升系统可靠性,并通过避免前往偏远井场而提高维护效率。
赋能技术
CENTUM VP
CENTUM系列现场控制站(FCSS)的所有硬件和软件均由横河电机自主研发。凭借对系统的透彻理解,我们能够助您持续保持99.99999%的高可用性。
STARDOM
FCN-RTU采用256 MHz 32位RISC处理器等先进特性,是基于久经现场验证的FCN/FCJ架构的升级产品,兼具高性能与低功耗。此经济型型号配备四个串行I/O端口和一个以太网端口,可满足数据采集与监控系统应用的基本需求。
客户面临的挑战
有人值守与无人值守井口常分布于广阔区域,并通过多种通信基础设施连接。整合此类复杂操作是提升效率的关键。
我们的解决方案
统一实时监控
横河电机提供集成的人机界面(HMI),支持统一监控与报警处理。该系统易于操作,可减少操作失误、提高安全性,并降低培训时间与成本。横河电机统一网关站(UGS)支持与智能RTU(STARDOM)、可编程逻辑控制器(PLC)等设备的原生网络连接,兼容Modbus(TCP/RTU)、OPC、EtherNet/IP等多种通信协议,可轻松集成无人与有人值守井口。由于不同网络的图形界面均保持CENTUM VP的统一风格,操作人员仅需掌握CENTUM VP人机界面的使用,大幅简化系统操作与报警处理。统一网关站(UGS)还兼容各类通信模式,包括STARDOM的单/双冗余网络及Modbus、EtherNet/IP协议。通过简单编程即可配合附加网关站构建高可靠性系统。
使能技术
UGS为HIS提供统一操作监控环境,具备以下特性:
- 跨控制器无缝工艺操作/监控(含过程数据与报警)及系统监控
- 广泛的操作与监控范围
- 提升工程效率
系统配置示例
UGS作为CENTUM VP和子系统控制器之间的网关。UGS以与CENTUM VP现场控制站相同的方式操作监控子系统控制器。
HIS:人机界面站
ENG:工程站
FCS:现场控制站
SCS:安全控制站
客户面临的挑战
石油天然气企业正努力保持竞争力并提升盈利能力,其中一种方式是应用现场数字技术以增强性能。
我们的解决方案
横河电机高精度、高稳定性的现场数字技术,通过减少计划外停机与现场巡检需求,为油气企业赢得竞争优势。我们为此项先进技术的迁移提供完整路径。
使能技术
现场数字技术
横河电机自1998年发布其首批符合FOUNDATION fieldbus™标准的产品以来,始终致力于现场数字技术的研发。作为该国际标准制定的主要推动者,我们通过减少现场布线需求、引入智能现场设备、优化数字现场设备管理与诊断,在运营优化中发挥着重要作用。
现场无线技术
横河电机的无线技术消除了增设测点的时间与人力成本。变送器可轻松安装于布线困难或成本较高的位置。通过无线网络连接传感器,在优化功耗与通信的同时大幅提升监控效率,提升测量可用性。广域无线测量网络集成可将现场信息传输至控制室,由横河电机的FAST/TOOLS数据采集与监控系统进行可视化与管理。
技术升级
在油气田作业中引入数字技术有助于优化生产、提升操作安全性与环保水平。其附加优势在于部署便捷性。横河电机的STARDOM远程终端单元与混合可编程逻辑控制器可同时控制模拟与数字传感器,无需额外安装网关或建立采用Modbus、FOUNDATION fieldbus™、HART、DNP3、DeviceNet等协议的专用网络,从而实现向数字现场网络的渐进式升级。
详细介绍

海上油气田管理正朝着跨学科、跨业务领域的集成化运营方向发展。面对非常规与偏远环境日益增加的复杂性,上游油气公司通过集成系统实现运营整合。紧密集成的系统变革工作方式,提升决策质量与速度。
企业自动化解决方案(EAS)是将工厂或现场的实时与历史自动化信息传递至企业层,用于分析、研究、资产监控及分布式自动化系统控制的解决方案。为提升安全、生产与效率,人员需要以可操作的方式获取信息。该方案能在正确的时间将相关自动化信息传递给合适的人员,以支持正确的决策。
海上勘探与生产需要在严苛环境下实现更长运行时间。有人与无人设施需配备具备先进远程监控功能的可靠集成控制与安全系统。横河电机拥有先进技术及执行各种规模与复杂程度海上项目的丰富经验。
天然气处理旨在控制天然气气流的露点,并分离出天然气液体用于销售与分销。脱油脱凝、脱水、天然气液体分离以及脱硫脱碳等工艺,用于处理来自上游储层的含杂质原料。分馏工艺处理来自气体处理厂的液体流(可能含甲烷、丙烷、丁烷、戊烷等),在各分馏塔中分别处理,随后可送至杂质处理厂,最终作为独立组分销售。
参考
INPEX Corporation (INPEX) is Japan's biggest oil and gas development company and is involved in all aspects of this business, from research to exploration, production, and sales. INPEX is engaged in projects all over the world, in a total of 29 countries, including Japan, where it operates a gas production plant near Oyazawa, a town in Niigata prefecture.
ADNOC Gas selected Yokogawa's Exapilot modular procedural automation for safe and efficient operation.
MPA based on the company's expertise is a step toward digitalization plant operation.
A Malaysian Gas Processing and Transmission Company a subsidiary of the national oil & gas major, plays a prominent role in the gas business value chain. The company operates as a throughput service company providing the services of processing and transmission of gas to the power generation sectors and various customers.
Saudi Aramco's operations span the globe and the energy industry. The world leader in crude oil production, Saudi Aramco also owns and operates an extensive network of refining and distribution facilities, and is responsible for gas processing and transportation installations that fuel Saudi Arabia's industrial sector. An array of international subsidiaries and joint ventures deliver crude oil and refined products to customers worldwide.
- The plant was designed to be unmanned, except for some first-line maintenance personnel who are stationed at the plant.
- Through the use of the latest control system and FOUNDATION™ fieldbus technology supplied by Yokogawa, process control and the diagnostic monitoring of field instrumentation is done from remote locations.
Operators must receive diagnostic information before a line block leads to a malfunction. Yokogawa provides predictive diagnostics based on trend analysis of the blocking factor, which improves maintenance efficiency and reduces maintenance costs.
The major methods of improved oil recovery are water flooding and steam injection. "These technologies make a tremendous contribution to recovering additional oil from old wells as well as improve primary recovery of operating oil fields."
HART communication is a means of transmitting multiple signals by superimposing long-standard 4-20 mA DC analog signals on digital signals. The figure below is an example of connecting field instruments and upstream devices using HART communication compatible VJA1/H signal conditioners.
The paperless recorder DX series instruments allow you to determine temperature and humidity, and manage the results as manufacturing and quality data at a reasonable cost with a simple configuration.
Yokogawa provides controller embedded flow calculation library based on AGA (American Gas Association) reports.
Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it is the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure.
- Effeciently controls the inlet valve and blow-off valve when the compressor starts and stops.
- During steady operation, controls the inlet valve so that the amount of discharged compressed air becomes constant (flow control)
- Surging: Load decreases, the amount of discharge flow and pressure drop, and a limit is exceeded, possibly destroying the compressor.
Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.
Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.
Tuning PID controllers can seem a mystery. Parameters that provide effective control over a process one day fail to do so the next. The stability and responsiveness of a process seem to be at complete odds with each other. And controller equations include subtle differences that can baffle even the most experienced practitioners.
The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.
The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.
From engineering to installation, commissioning, operations, and maintenance, FOUNDATION fieldbus offer significant cost reductions of 30 percent or more versus conventional analog systems. Many of these cost reductions come from the advanced functions that fieldbus offers versus analog technology.
The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.
In ARC's view, customers need a compelling business value proposition to justify investment in any kind of automation. Vigilance and VigilantPlant were created with this in mind. Yokogawa's vision with VigilantPlant is to create an environment where plant personnel and operators are well informed, alert, and ready to take action.
Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.
Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.
In today's dynamic industrial marketplace, the only constant is change. Raw material costs, energy costs, market demands, environmental and safety regulations, technology, and even the nature of the labor force itself are constantly changing, and not always in predictable directions.
July 2011
Process plants are run according to operational procedures. These procedures consist of a set of tasks that are executed in a consistent manner to achieve a specific objective, such as starting up, shutting down or transitioning a unit as part of making a product.
August 2006
Many published papers discuss the benefits of subsea HIPPS and many studies show the potential cost-benefit analysis of this technology in deepwater applications. An internet search for subsea HIPPS is informative; however, little appears that discusses the systems already delivered and operating successfully.
Chevron turns to deeper relationships with fewer suppliers to increase project execution consistency
Offshore, February 2013
Offshore and deep-water production has been a significant factor in the sustained growth of the oil and gas industries over the past decade and this trend is expected to continue beyond 2013.
Pipeline & Gas Journal, February 2014
The line of functionality between supervisory control and data acquisition and distributed control system is blurring. These two traditionally disparate technologies are now seen as competitors in similar application environments.
视频
How much do you know about pressure transmitters? Are you accurately, quickly and reliably measuring pressure? Ultimately, the drive of any good pressure transmitter is to get an accurate, reliable pressure measurement to the data user quickly. This video gives you the answers to your basic questions about pressure and pressure transmitters.
新闻
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新闻 | 解决方案&产品相关 2019年8月8日 横河电机赢得了向阿根廷国家石油公司提供1350个压力变送器的大宗订单
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