横河电机在石油天然气行业的各个环节均拥有丰富经验,业务覆盖海上与陆上设施、管道系统、终端站及深水作业领域。我们提供的解决方案能够提升安全性、确保设备准确可靠地运行,并有效提高工厂运营效率。
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上游
上游行业包含海上和陆上活动,包括井口自动化、分馏、完井和分离,回收和制备地下或水下原油和天然气。
当石油被带到地表时,在运输之前必须将其分离。在三相分离中,一级和二级分离阶段通常分布有气体流量、水流量和油流量。气体的输送需要管道,并且在输送之前的上游阶段需要进行分馏。液体需要通过罐和管道输送并处理,这就需要准确的液位测量。
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近海 (FPSO FLNG & FSRU)
近海的勘探和生产需要在恶劣的条件下尽可能地保证正常运行时间。载人和无人驾驶设施需要可靠的综合控制和安全系统(ICSS),并且需要具有先进的远程监控能力。横河电机拥有先进技术和丰富经验,可以执行各种规模及自动化程度复杂的离岸项目。
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管道
能否正确控制管道和仪表会在性能和盈利方面会产生很大的差异。横河拥有专业的技术,可以优化管道解决方案中多种因素的性能,包括压缩机、泵、阀门及中间存储和分配设施。
详细介绍
横河电机的整体解决方案不仅涵盖井场设施,还包含注采系统、管道网络、压缩机站及工艺处理厂。我们可整合这些应用领域的丰富经验,全面优化运营能力与设备可维护性。
横河电机被多家能源巨头选为自动化合作伙伴,其核心优势在于提供高度可靠的解决方案——覆盖从仪表仪器、RTU远程终端单元、SCADA监控与数据采集系统、DCS集散控制系统、安全系统到数字化油气田集成应用的全流程。我们提供种类广泛的传感器与控制器用于数字化油气田的监测与运营,同时配套工程组态服务与技术支持,打造交钥匙自动化解决方案。采用横河电机的产品,可有效提升油井作业效率与环境表现,确保安全稳定运行。
参考
INPEX Corporation (INPEX) is Japan's biggest oil and gas development company and is involved in all aspects of this business, from research to exploration, production, and sales. INPEX is engaged in projects all over the world, in a total of 29 countries, including Japan, where it operates a gas production plant near Oyazawa, a town in Niigata prefecture.
Corolaro School of Mines collaborates with Yokogawa as a part of DeepStar Joint Research and Developent Program.
Students use OmegaLand Operator Training Simulator to learn and research gas hydrates.
Yokogawa provided integrated control and safety system to Banagas's CGP-3 gas processing plant.
N-IO based system contributes to reducing maintenance and other operating expenses (OPEX).
A Malaysian Gas Processing and Transmission Company a subsidiary of the national oil & gas major, plays a prominent role in the gas business value chain. The company operates as a throughput service company providing the services of processing and transmission of gas to the power generation sectors and various customers.
- Yokogawa's integrated solution contributed to reliable and efficient operation.
- All the instrument information is fully integrated with the instrument management system.
Saudi Aramco's operations span the globe and the energy industry. The world leader in crude oil production, Saudi Aramco also owns and operates an extensive network of refining and distribution facilities, and is responsible for gas processing and transportation installations that fuel Saudi Arabia's industrial sector. An array of international subsidiaries and joint ventures deliver crude oil and refined products to customers worldwide.
- The plant was designed to be unmanned, except for some first-line maintenance personnel who are stationed at the plant.
- Through the use of the latest control system and FOUNDATION™ fieldbus technology supplied by Yokogawa, process control and the diagnostic monitoring of field instrumentation is done from remote locations.
- 横河电机为墨西哥湾的Stones海底油井的海底和平台上部提供CENTUM VP集散控制系统。
- 高度可靠的CENTUM VP系统非常适合较深的海底设施。
Operators must receive diagnostic information before a line block leads to a malfunction. Yokogawa provides predictive diagnostics based on trend analysis of the blocking factor, which improves maintenance efficiency and reduces maintenance costs.
The major methods of improved oil recovery are water flooding and steam injection. "These technologies make a tremendous contribution to recovering additional oil from old wells as well as improve primary recovery of operating oil fields."
HART communication is a means of transmitting multiple signals by superimposing long-standard 4-20 mA DC analog signals on digital signals. The figure below is an example of connecting field instruments and upstream devices using HART communication compatible VJA1/H signal conditioners.
The use of recycled oil as an energy source presents a significant processing problem. ADMAG CA has been shown to provide reliable and stable flow measurement of recycled oil containing water.
The paperless recorder DX series instruments allow you to determine temperature and humidity, and manage the results as manufacturing and quality data at a reasonable cost with a simple configuration.
Yokogawa provides controller embedded flow calculation library based on AGA (American Gas Association) reports.
- Effeciently controls the inlet valve and blow-off valve when the compressor starts and stops.
- During steady operation, controls the inlet valve so that the amount of discharged compressed air becomes constant (flow control)
- Surging: Load decreases, the amount of discharge flow and pressure drop, and a limit is exceeded, possibly destroying the compressor.
Reverse osmosis (RO) is a separation process that uses pressure to force a solution through a membrane that retains the solute on one side and allows the pure solvent to pass to the other side. More formally, it is the process of forcing a solvent from a region of high solute concentration through a membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure.
What if you could detect signs of abnormalities in bus ducts (bus bars) quickly during maintenance and inspection work and respond to them at just the right time? Yokogawa DTSX monitoring solution constantly monitors connections that tend to deteriorate over time and contributes by pinpointing abnormality locations and reducing workload of maintenance personnel, helping to ensure stability in plant operations.
To defray energy costs, many industrial plants have their own boilers to generate steam in order to produce a portion of their energy needs. In addition to generating power, the steam may also be used directly in plant processes or indirectly via heat exchangers or steam jacketed vessels.
With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.
The ammonia (NH3) gas is injected to remove the NOx and thus reduce the NOx concentration in the stack flue gas. With conventional NH3 analyzers that perform measurements indirectly, NH3 concentrations are obtained through a sampling system. Therefore, there are problems with the maintenance and running costs of the sampling system, and time delays in measurement. The TDLS8000 Laser Analyzer is the solution to all these problems.
Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.
Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.
Tuning PID controllers can seem a mystery. Parameters that provide effective control over a process one day fail to do so the next. The stability and responsiveness of a process seem to be at complete odds with each other. And controller equations include subtle differences that can baffle even the most experienced practitioners.
The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.
The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.
From engineering to installation, commissioning, operations, and maintenance, FOUNDATION fieldbus offer significant cost reductions of 30 percent or more versus conventional analog systems. Many of these cost reductions come from the advanced functions that fieldbus offers versus analog technology.
The automation suppliers that will be successful in the long term will be those that effectively address application or industry specific problems for end users with a value proposition that cannot be ignored. These problems exist throughout the process industries today, and they won't be solved by simply offering a product, but through a combination of hardware, software, services, application expertise, and knowledge.
In ARC's view, customers need a compelling business value proposition to justify investment in any kind of automation. Vigilance and VigilantPlant were created with this in mind. Yokogawa's vision with VigilantPlant is to create an environment where plant personnel and operators are well informed, alert, and ready to take action.
Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.
Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.
In today's dynamic industrial marketplace, the only constant is change. Raw material costs, energy costs, market demands, environmental and safety regulations, technology, and even the nature of the labor force itself are constantly changing, and not always in predictable directions.
July 2011
Process plants are run according to operational procedures. These procedures consist of a set of tasks that are executed in a consistent manner to achieve a specific objective, such as starting up, shutting down or transitioning a unit as part of making a product.
The EPA rule, 40 CFR 63 Subparts CC and UUU, is forcing refineries to monitor flares. Fortunately, modern analyzer technology makes it possible to meet the requirements, generate the necessary reports, and stay in compliance.
Here’s how to select the right analyzer to meet these demands.
In times of abnormal operations, systems are configured to produce lots of data – humans are not configured to handle or interpret them. However, when presented with the right information, in the right context, during an abnormal condition, humans are able to do things machines cannot.
July 2010
Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.
The LNG sector presents challenges for the automation supplier, particularly in the implementation of automation systems for regasification terminals. Yokogawa Europe's business development manager, upstream oil and gas Martin te Lintelo looks at the handling of the potential automation-related problem areas and opportunities.
August 2006
Many published papers discuss the benefits of subsea HIPPS and many studies show the potential cost-benefit analysis of this technology in deepwater applications. An internet search for subsea HIPPS is informative; however, little appears that discusses the systems already delivered and operating successfully.
Chevron turns to deeper relationships with fewer suppliers to increase project execution consistency
Natural gas pipelines are among the last users of pneumatic controllers, but a more modern digital approach provides many benefits. Clayton Wilson, Control Instruments Division Manager, Yokogawa Corporation of America, provides a comparison of the two different methods.
Offshore, February 2013
Offshore and deep-water production has been a significant factor in the sustained growth of the oil and gas industries over the past decade and this trend is expected to continue beyond 2013.
Honeywell and Yokogawa have both been producing Distributed Control System (DCS) platforms for decades, and both are very active in this area. In 1975, Honeywell introduced its TDC2000 platform and Yokogawa brought out CENTUM. These two competing systems emerged from a similar place, oil refining and petrochemical industries, so they started out with similar basic concepts and use cases in mind.
Pipeline & Gas Journal, February 2014
The line of functionality between supervisory control and data acquisition and distributed control system is blurring. These two traditionally disparate technologies are now seen as competitors in similar application environments.
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The YSS1000 setting software (hereinafter referred to as the YSS1000) is package software to configure the functions of the YS1000 series (hereinafter referred to as the YS1000) devices. Writing and reading of parameters and user programs of the YS1000, and PID tuning and monitoring of user programs can be performed through the use of communication.
Showcases the OpreX Intelligent Manufacturing Hub, an AI-enabled platform that enhances manufacturing with seamless data integration, intelligent reporting, optimized workflows, and advanced visualization for smarter decision-making and efficiency.
DTSX has been increasingly used in variety of applications such as fire detection, leak detection and preventative maintenance.
How much do you know about pressure transmitters? Are you accurately, quickly and reliably measuring pressure? Ultimately, the drive of any good pressure transmitter is to get an accurate, reliable pressure measurement to the data user quickly. This video gives you the answers to your basic questions about pressure and pressure transmitters.
As a gateway to further expand Yokogawa's messaging as a One-stop Solution Business, Yokogawa has partnered up with INCIT, to introduce the S.I.R.I. framework.
Join this webinar to better understand which manifolds you should use for specific applications and conditions. You will learn:
- A brief history of manifolds
- An overview of the different types of manifolds that are available
- The advantages, disadvantages, and application considerations you should consider when selecting a manifold
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