LNG供应链

自液化天然气(LNG)进口到日本以来,横河电机通过提供传感器、分析仪、控制与信息系统,已深耕LNG自动化领域超50年。横河电机是全球液化天然气供应链(包括液化、运输和再气化环节)大型自动化供应商之一。(数据截至2020年)

  • LNG液化

    横河电机高可靠性的生产控制系统已在众多项目中得到验证,目前安装于70多条LNG液化生产线中,持续提升着设施的安全性、效率与生产率。同时,横河电机通过提供先进过程控制(APC)许可及咨询服务,助力客户实现复杂液化工艺的高效运营,从而增加收益。

  • LNG运输船

    全球已有87艘LNG运输船采用横河电机的集散控制系统(DCS)。 横河电机凭借深厚的行业经验,为海洋行业提供定制化的解决方案,满足其需求,数十年来持续为全球LNG运输船交付集成自动化系统(IAS)。通过建立长期合作伙伴关系,横河电机可为客户提供全生命周期支持,提升其资产总拥有价值。

  • LNG再气化与储存

    横河电机的生产控制系统在全球54座液化天然气(LNG)接收站投入运行,覆盖日本三分之二的接收站。横河电机通过涵盖装载、储存、再气化及计量在内的全流程解决方案,助力LNG接收站实现稳定高效的天然气供应。

挑战

合规运营许可

从健康、安全与环境(HSE)角度出发,液化天然气工厂受到广泛的法规和规范约束。除了HSE方面的考量,关键基础设施运营商还越来越需要能够抵御网络威胁的全面安全生产系统。

横河电机提供符合相关法规和规范的生产系统,以确保工厂顺利启动,并提供过程分析仪以测量排放、减少环境影响并遵守环保法规。
横河电机还提供安全咨询服务,分析系统的安全风险,并根据分析结果提供解决方案,以保护您的资产免受网络攻击的威胁。

License to operate

降低总拥有成本(TCO)

凭借超过45年的液化天然气项目经验,横河电机拥有丰富的工程专业知识。我们懂得如何在不断供城市燃气生产的情况下更换控制系统,并能确保无缝的迁移路径,提供全方位的实施服务。

液化天然气供应链的主要挑战是快速、准确地响应需求变化。这既是法规要求,也是对客户的合同承诺。在任何液化天然气设施投入商业运营之前,明确关键的工厂KPI并建立标准化的人工干预流程非常重要。

Lower TCO

工厂正常运行时间

液化天然气在保障社会能源稳定供应中扮演重要角色。在提高生产效率的同时实现长期稳定运行,对液化天然气工艺来说是不可或缺的。横河电机凭借长期LNG项目经验和可用性高达99.99999%的高可靠性控制系统,助力安全稳定运行。

在LNG工厂全生命周期中,由于系统老化和能源需求变化,需要进行迁移和扩建。横河电机提供不中断液化天然气工艺的热切换,并通过与其他系统集成实现液化天然气生产的快速启动。
为确保工艺稳定性,横河电机临近液化天然气工厂的全球服务办事处,通过7x24小时全球响应中心,提供高质量的客户支持与服务。

Plant Uptime
 

数字化转型

信息技术的快速发展正推动着业务的巨大变革,适应人工智能(AI)、工业物联网(IIOT)和大数据等不断演进的技术对各行各业来说都至关重要。数字化转型是提高液化天然气行业运营效率、资产利用率和供应链优化的关键价值之一。

横河电机通过提供“镜像工厂(MirrorPlant)”(利用实际工厂数据模拟工厂运营)和“利润驱动型运营”(通过参照行业KPI来优化关键管理目标,提高盈利能力),助力工厂的数字化转型。

Digital Transformation

详细介绍

生产控制系统:CENTUM VP

Production Control System: CENTUM VP

集成控制与安全系统(ICSS)的单一数据库简化了工程设计。由于图形、报警窗口和系统状态屏幕都具有相同的外观和观感,操作也更加简便。

安全仪表系统:ProSafe-RS

Safety Instrumented System: ProSafe-RS

ProSafe安全管理系统的高可用性使其能够提供获得安全完整性等级1-4级(SIL1-4)认证的集成解决方案。在连接上游流程(如井口、管道)方面,我们已实现在基于Vnet/IP实时控制总线并专用于上游流程的单一网络上,连接ProSafe-RS、STARDOM和FAST/TOOLS数据采集与监控系统。因此,FAST/TOOLS现在可以集成监控STARDOM和ProSafe-RS系统。

现场仪表

Field Instruments

“即装即忘”型数字现场仪表提供稳定、准确的过程测量,具有安装成本低、几乎零维护和智能自诊断的特点。作为现场总线技术的先行者,横河电机率先向市场推出支持FOUNDATION Fieldbus?的设备,并发展出完整产品线。

分析仪

Process Analyzers

高响应性的分析系统通过提高英国热量单位(BTU)测量的准确性和优化锅炉燃烧,确保严格的质量控制。

流量计算机

Flow Computer

STARDOM执行符合美国天然气协会(AGA)标准的标况气体体积计算。

操作员培训系统

Operator Training System: OTS

OmegaLand提供虚拟工厂仿真环境,用于培训集成集散控制系统(DCS)和安全系统的操作员。

生产管理

Production Management

生产管理解决方案提供资产性能的实时可视性,以促进智能决策。

先进过程控制

Advanced Process Control

先进过程控制(APC)可以将液化工厂的产能提升0.5%-2%,并将能源成本降低1–3%。

工厂资产管理:PRM

Plant Asset Management: PRM

工厂资源管理系统(PRM)使预测性维护变得简单。对系统和设备故障的早期检测有助于预防灾难性故障。

 

参考

概述:

Oman LNG uses Yokogawa's Dynamic Real Time Optimizer (RT-OP). RT-OP optimizes natural gas gasification process in the LNG terminal.

行业:
概述:
  • OTS for familialization of liquefaction processes and operator training.
  • Yokogawa's integrated solutions contribute to safe and steady production at gas liquefaction plant in Norway.
概述:
  • CENTUM CS 3000 ensures safe and reliable operation of one of the world's most advanced LNG carriers.
  • Yokogawa successfully installed a CENTUM CS 3000 integrated control automation system(ICAS).
概述:
  • MISC could be ensured of better information visibility, performance foresight, and operational agility.
  • Yokogawa CS 3000 system has proven in both the Tenaga and the Seri Class LNG carriers that their hardware is very reliable with very less problem.
概述:
  • Legacy ProSafe-PLC SIS replaced with ProSafe-RS to improve sustainable lifecycle support at LNG terminal.
  • The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
概述:
  • Scalable, flexible configuration with functions distributed to multiple controllers on a facility basis
  • Redundant architecture optimally designed for requirements of entire plant
  • General-purpose communications network used for control bus
  • Integrated operation environment through web-based human-machine interface (HMI)
概述:
  • Operator training system for the critical LNG processes had been built to reduce human errors and achieve operational excellence.
  • The high fidelity modeling of LNG liquefaction process closely matches the behavior and operational environment of the actual plant.
概述:
  • Hibiki LNG Terminal is supplying natural gas to a broad area of northern Kyushu.
  • CENTUM VP and FA-M3V provide a centralized monitoring environment and contribute to safe and stable operation.
行业:
概述:
  • A phased upgrade approach from CENTUM CS to CENTUM VP was planned to meet tight LNG carriers schedules.
  • The collaboration using CENTUM VP and APC provides optimization of gas liquefaction operation.
概述:

An automatic custody transfer system for unmanned LNG gas stations that embeds PC oriented functions such as e-mail, FTP, and the Java runtime environment in a robust hybrid controller.

概述:

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

概述:

Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.

概述:

Over the past decade, companies have been using unconventional drilling technology to extract gas and liquid from the readily available shale formations in North America. As the industry gains experience, the production rates continue to rise based on better use of technology to locate resources and to decrease the time from exploration to production.

概述:

As LNG moves from a niche to a major area of the oil and gas industry, experienced suppliers are required to deliver the technologies that support it. 

概述:

Only 5% of data is transferred into meaningful information so, asks Frank Horden, Business Development Manager, Yokogawa Global SCADA Center, USA, how to ensure pipeline management data is translated into valuable knowledge?

概述:

July 2010

Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.

概述:

The LNG sector presents challenges for the automation supplier, particularly in the implementation of automation systems for regasification terminals. Yokogawa Europe's business development manager, upstream oil and gas Martin te Lintelo looks at the handling of the potential automation-related problem areas and opportunities.

概述:

Platt Beltz and Greg Hallauer, Yokogawa, USA, discuss how simulation can improve operator training in LNG operations.

行业:
概述:

LNG Industry, Summer 2012

Martin te Lintelo, Yokogawa, The Netherlands, discusses the need for better automation, measurement and control instruments to cope with the rising popularity of LNG.

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视频

概述:

DTSX has been increasingly used in variety of applications such as fire detection, leak detection and preventative maintenance.

概述:

As a gateway to further expand Yokogawa's messaging as a One-stop Solution Business, Yokogawa has partnered up with INCIT, to introduce the S.I.R.I. framework. 

概述:

Yokogawa South Africa was appointed to design, supply and commission the Integrated Control and Safety System (ICSS) as well as the overall Terminal Management System at Sunrise Energy’s liquid petroleum gas (LPG) Import Terminal, the largest on- and offshore open-access LPG import terminal facility in Africa. Yokogawa’s Terminal Management System, Terminal Logistic Suite VP (TLSVP), was designed and developed to meet the exacting operational demands and logistic needs in terminals. Yokogawa’s experienced engineering resources ensured the project was successfully delivered, enabling Sunrise Energy to provide accurate mass balances and efficient terminal operations to its customers.

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