制药

制药企业需要通过对生产数据的更有效利用与监控,提升灵活性与敏捷性,从而实现质量管理的实时优化。制药行业专家与横河电机携手,共同打造能够提供安全、可靠药品的智能制造解决方案。我们通过数字化转型与先进制造技术,满足监管要求、确保产品质量、加快上市速度,从而为患者提供稳定可靠的药品供应。

 

优化运营

制药企业成功的关键在于按时交付高质量药品。这需要优化整体运营、集成各系统、实现数据数字化,并建立持续改进机制。智能工厂通过充分发挥客户优势与工艺优势,对整个设施进行全局优化。

Optmized Operation

稳定质量

确保质量需要在数据管理、精度维持和法规合规方面投入高度专注。横河电机提供一系列工具、标准化工作流程及可自定义的用户权限,支持上述目标,帮助团队高效追踪进展并管理偏差。

Consistent Quality

加速上市

制药企业致力于加快药品研发进程。横河电机提供完整的解决方案,将化学、制造与控制(CMC)环节与工厂其他部分无缝衔接。借助横河电机的解决方案,客户可缩短从研发到生产的周期。

Time to Market Acceleration

 

打通药物发现与生产的桥梁

生物技术和药物研发技术日新月异。生物技术的进步和研究效率的提高,正持续推动创新,以应对尚未满足的医疗需求。

 

数字化转型

制药行业面临着两难境地:一方面要应对不断攀升的质量保证合规成本,另一方面又必须实现盈利。横河电机致力于通过实施“制药工业4.0”(Pharma 4.0)的关键要素来应对这一挑战,从而带来显著的长期效益。

 

 

幸福健康

所有患者都应能够获得安全可靠的药物。我们的协同创新致力于推动一个和谐共融的全球未来,通过助力实现高质量、安全药品的稳定高效供应,为人类健康保驾护航。

详细介绍

优化运营

数据共享对于加速自动化与优化、减少停机时间以及提升高质量药品的交付效率至关重要。横河电机精心设计的解决方案可在整个组织内采集并传递数据,支持构建互联互通、高度自动化的智能工厂。这些方案融合数字技术,实现测量、控制与系统解决方案的无缝集成,并确保产品全生命周期中的数据始终保持完整与准确。

Optimized Production - Measurement

测量

准确的测量和安全的数据记录是坚实基础的核心。在工业与工程领域,对传感技术的深入理解至关重要。分析传感器是创造价值的关键。当前的挑战在于:如何从单纯的“感知”迈向“为数据赋能”。为提升盈利能力和可持续性,有必要采集更广泛的传感器数据,或利用更高精度的工厂运行数据。

Optimized Production - Analysis

分析


效率低下会导致工时增加和生产损失,我们要减少此类问题。通过改进工艺数据分析,避免不必要的损耗,推进优化控制,迈向“制药工业4.0”(Pharma 4.0)——在此模式下,产品可连续生产,多台设备同步运行,同时严格满足法规要求。

Optimized Production - Integration

集成


寻找高效工具,整合企业内分散各处的数据,实现快速访问与深度分析,从而做出更明智的决策。在减少意外故障导致停产的同时,也降低不必要的维护活动。

稳定质量

横河电机支持质量团队高效管理数据,确保数据准确性与法规合规性,并深刻理解无论员工经验如何,严格执行标准操作规程(SOP)都至关重要。依托可靠的流程与控制体系,方能实现成功。横河电机与制药合作伙伴携手,通过减少人为差错与污染风险、采用经认证的制造系统,防患于未然,始终将质量置于首位。

加速上市

制药企业致力于通过开发和交付创新药物来满足医疗需求。横河电机与客户共同创新,提供如数字孪生等先进技术,并打通实验室、临床试验与生产环节之间的数据共享,加速产品上市进程。

参考

概述:
  • 生物制药工厂使用CENTUM,VP Batch,Exaquantum和PRM。
  • 大型生物科技生产设施的整体系统集成。
行业:
概述:

Purna Pharmaceuticals applied Yokogawa’s solution to ensure long-term storage and accessibility of pharmaceutical manufacturing data.
Yokogawa's recorders and CI Server are used to ensure data integrity.

行业:
概述:

GlyTech have introduced Yokogawa's Electronic Lab Note of Oprex Informatics Manager.
The ELN enables has made it possible to share data and standardize work.

行业:
概述:
  • Yokogawa provides CENTUM VP with Batch Recipe Management Package for new fine chemical plant.
  • Yokogawa's CENTUM VP complies with the requirement of Good Automation Manufacturing Practices(GAMP).
行业:
概述:
  • 通过FAST / TOOLS监控不间断生产医用氧气。
  • 定期进行审核,要求可追溯性并保留批量生产活动的历史记录。
行业:
概述:
  • RotaMASS was chosen to work with weight measurements and/or differential pressure transmitters for extremely accurate measurements.
  • The customer recognized the product's advantages: reliability, accuracy, guaranteed draining system, easily cleaned system, no moving parts, directly built into the pipelines, low pressure losses.
行业:
概述:

千寿制药选择横河电机的Oprex EMS以确保生产质量。
EMS有助于提高运营效率,同时遵守GMP和其他指南。

行业:
概述:

Kyowa Hakko Bio monitors vibration trends with Yokogawa's Sushi Sensors to prevent unexpected equipment failures.
By using eServ, sensor data and maintenance information are shared with everyone involved in manufacturing.

概述:

Wide and Clear
Confocal Scanner Unit

行业:
概述:
  • For remote monitoring (of temperature, pressure, and flow volume), installing the SMARTDAC+ GM in the plant and the SMARTDAC+ GX in the office provides for a scalable, pc-free on-site data monitoring solution.
  • You can centralize management of large quantities of data by automatically transferring acquired data to a FTP server.
概述:

For the management of raw materials in the pharmaceutical and cosmetics industries, a manual titration method presents many difficulties. Yokogawa developed the NR800 FT-NIR Analyzer, and with this system, measurements are reliable and stable. It is much easier to control quality.

行业:
概述:

Cell stage categorized using FucciTime lapse imaging of Fucci-added Hela cells was conducted over 48 hrs at 1 hr intervals. Gating was performed based on the mean intensities of 488 nm and 561 nm for each cell. They were categorized into four stages, and the cell count for each was calculated.

行业:
概述:

Faster, Brighter, and More Versatile Confocal Scanner Unit

行业:
概述:

Eliminating the wire using wireless transmitter is the perfect solution for rotating equipment. It establishes data collection between the transmitter and the gateway by reliable communication even though the dryer was rotating.

行业:
概述:

SMARTDAC+ GX series records the clean room temperature, humidity, atmospheric pressure, door openings and closings, etc.

概述:

This introduces a system that uses Ethernet communications to acquire measured values, target values, and control output values from a controller installed on site into a PLC at high speed (ten units' worth within one second).

概述:

In semiconductor manufacturing processes, a deficient clean room environment can lead to defects and wasted resources, making a strictly controlled clean room indispensable. Maintaining the environment in the clean room requires control of air filters, HVAC systems, room temperature, humidity, airborne particles, and other factors.

概述:

In the plants of food and beverage manufacturers, there are times when monitoring and recording of production equipment is necessary inside clean rooms. This is an introduction to monitoring and recording in clean rooms using paperless recorders.

概述:

Performing control while changing the set point temperature moment by moment is called running a program pattern (or simply running a program). Sterilization and pasteurization require maintaining specific temperatures for specific durations. 

行业:
概述:

The paperless recorder DX series automatically calculate the Fo value from the heating temperature and are useful in managing the sterilization process by displaying and recording the value together with the heating temperature.

概述:

In the manufacturing process of Pharmaceutical, Chemical and Food & Beverage industries, the cleaning and sterilization of tanks and piping are done with various cleaning solutions, fresh or hot water and steam after manufacturing products. Clean-In-Place (CIP) is the system designed for automatic cleaning and disinfecting.

概述:

What if you could detect signs of abnormalities in bus ducts (bus bars) quickly during maintenance and inspection work and respond to them at just the right time? Yokogawa DTSX monitoring solution constantly monitors connections that tend to deteriorate over time and contributes by pinpointing abnormality locations and reducing workload of maintenance personnel, helping to ensure stability in plant operations.

概述:

By using the Multibatch function (an option added with SMARTDAC+), you can efficiently record data from multiple devices onto a single SMARTDAC+.

概述:

Using the custom display function that comes standard with DXAdvanced means that you can combine the recorders, displays, and switches used in various kinds of equipment.

概述:

Using the batch name + lot number system, past measured data can be recalled for reference by batch name.

概述:
  • Universal inputs provide support for thermocouple, RTD, voltage, and a variety of other input signals.
  • Lineup of models for up to 450 inputs.
    Allows multipoint monitoring and recording on a single unit.
  • Easily enables network-based data management. 
    file transfers, Web monitoring, and alarm e-mail
概述:

By using the computation function of the SMARTDAC+ series Paperless recorder GX/GP, computation option computes the "F-value," or sterilizing value for the sterilization process, so that the computation results can be recorded in the form of data.

概述:

The sterilization temperature prior to the filling process is monitored in the field or office. The temperature data is recorded in an external storage medium.

概述:

Blending plays a key role in industries such as food, healthcare and chemicals etc. Temperature and vacuum measurements are very important in minimizing the moisture content to ensure the quality of the final product. Strictly maintaining them throughout the process ensures the final product yield.

行业:
概述:

One of the primary applications for high purity water is for boiler feed water. The measurement of pure water pH can be one of the quickest indicators of process contamination in the production or distribution of pure water. Effective chemical treatment of the feed water is vital in maintaining the useful operating life and minimizing maintenance costs of the boiler.

Industry:Power, Pharmaceutical, Common

概述:

With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.

概述:

This technical white paper will discuss Yokogawa's CENTUM VP DCS (Distributed Control System) product, hereafter referred to as "CENTUM VP", and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations, (21 CFR Part 11), the Electronic Records / Electronic Signatures Rule.

概述:

The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.

概述:

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

概述:

From engineering to installation, commissioning, operations, and maintenance, FOUNDATION fieldbus offer significant cost reductions of 30 percent or more versus conventional analog systems. Many of these cost reductions come from the advanced functions that fieldbus offers versus analog technology.

概述:

This document describes the operation and data flow of the Yokogawa Print Wave software using the DX-P Reporter. It will provide a detailed explanation of the Advanced Alarm Reporter functions. The functions described in this paper were first released in Print Wave version 5.5.

横河技报
概述:

The first stage in creating next-generation production control system that achieves innovative plant operation is providing "Visualized operation". "Visualized operation" for the customer means that he can reliably access and visualize plant data regardless of plant location and time.

概述:

Lonza's Riverside plant manufactures bulk active ingredients for the pharmaceutical industry. A new, fully automated multipurpose reactor train was installed in early 1996. The train includes ten 500 to 1500 gallon vessels used for reaction, distillation, phase separation, and crystallization; two centrifuges for isolating finished products; and two dryers. 

行业:

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概述:

Connecting MES and DCS in your pharma or biotech factory: Werum PAS-X MES and Yokogawa CENTUM VP

产品概述
概述:

The Yokogawa business vision states that the company endeavors to achieve Net-zero emissions, ensure the Well-being of all, and make a transition to a Circular Economy by 2050. 

概述:

Showcases the OpreX Intelligent Manufacturing Hub, an AI-enabled platform that enhances manufacturing with seamless data integration, intelligent reporting, optimized workflows, and advanced visualization for smarter decision-making and efficiency.

概述:

YOKOGAWA will contribute to technology evolution particularly in measurement and analytical tools to help build a world where researchers will increasingly focus on insightful interpretation of data, and advancing Life Science to benefit humanity.

概述:

SMARTDAC+配备安全功能选项“/AS”,符合美国 FDA 21 FDA 21 CFR Part 11的严格要求,并支持符合WHO、MHRA和FDA的PIC/S和ALCOA+的 DI。

概述:

Our approach is to leverage state-of-the-art technologies for real-time monitoring and predictive control that allow virtual environments where "digital twin" processes can provide distinct advantages.

概述:

As a gateway to further expand Yokogawa's messaging as a One-stop Solution Business, Yokogawa has partnered up with INCIT, to introduce the S.I.R.I. framework. 

概述:

通过采用环境监测系统,我们能够在细胞存储设施中创建一个可以控制质量的环境,保持高水平的安全性。

概述:

凭借在IT、操作和控制技术方面的丰富知识和经验,横河电机旨在建立管理人员皆可利用的先进改进周期,最终与客户携手实现制药工业4.0。

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