YFGW410 Field Wireless Management Station

YFGW410 Field Wireless Management Station is based on wireless communications standard ISA100.11a for industrial automation of International Society of Automation (ISA). This product has system manager/security manager/gateway function based on ISA100.11a, and combining this with Field Wireless Access Point (YFGW520) and/or Field Wireless Media Converter (YFGW610) composes the field wireless system.

  • High Reliability and Flexibility:

    Adoption of discrete-type architecture enables a redundancy configuration by connecting two products. A highly flexible operation is also possible where the field wireless system under operation does not have to be stopped and maintenance can be performed on line.

  • High-Security Communication

    This product supports the access control list (IP filter and port filter), preventing unauthorized access, and role-based password-protected secure user interface. End-to-end communication of ISA100.11a is encrypted with AES 128bit. Robustness of the communication and security is validated as it achieves Achilles Level 1 Certification.

  • Multi-Protocol Tunneling

    This product can encapsulate foreign protocols such as HART and Modbus and transfer them between devices and host systems. By transferring safety communication protocol such as PROFIsafe between a Safety Instrumented System (SIS) and wireless safety devices and thus contributes to achieving required Safety Integrity Level (SIL) for the entire safety system.

  • Effective Wireless Resource Use

    This product can utilize the bandwidth of the field wireless network flexibly for achieving reliable and efficient wireless communication. Duocast function enables receiving data simultaneously with two backbone routers (BBR) connected to this product. The built-in data cache function saves bandwidth of the field wireless network and energy consumption of the field wireless devices.

Detalles

Field Wireless Backbone Specifications

Communication Interface Standard 100Base-TX2
Transmission Speed 100Mbps
Connector RJ-45
Cable Type Category 5
Maximum Length 100m
Number of Ports 4 ports
Port Name B1、B2、B3、B4
Protection Surge
Communication Protocol Modbus
OPC1
Management configuration, etc. HTTP
IEEE1588PTP v2
Proprietary3
  1. OPC interface connection is available by Field Wireless Device OPC Server (SSS7100). For details of this product, see related products General Specifications.
  2. In outdoor wiring to Field Network or 100BASE-TX of Field Wireless Backbone, use optical fiber cables with a nonmetallict ension member, combining with YFGW610.
  3. TCP based custom protocol used for communication between this product, "Field Wireless OPC Server", "FieldMate Versatile Device Management Wizard", "Plant Resource Manager (PRM)", and YFGW520. For details of each product, see related products General Specifications.
  4. Maintenance/Diagnostic Network (100BASE-TX, RS-232C) are not available for outdoor wiring.
  5. These are the serial ports for a maintenance which only our company use.

Maintenance/Diagnostic Network Specifications

Communication Interface Standard 100Base-TX4 RS-232C4 5
Transmission Speed 100Mbps 115.2kbps
Connector RJ-45 RJ-11
Cable Type Category5 Proprietary
Maximum 100m 15m
Number of Ports 1port 1port
Port Name M1
Protection
Communication Protocol Modbus
OPC1
Management, configuration, etc. HTTP Proprietary3
  1. OPC interface connection is available by Field Wireless Device OPC Server (SSS7100). For details of this product, see related products General Specifications.
  2. In outdoor wiring to Field Network or 100BASE-TX of Field Wireless Backbone, use optical fiber cables with a nonmetallict ension member, combining with YFGW610.
  3. TCP based custom protocol used for communication between this product, "Field Wireless OPC Server", "FieldMate Versatile Device Management Wizard", "Plant Resource Manager (PRM)", and YFGW520. For details of each product, see related products General Specifications.
  4. Maintenance/Diagnostic Network (100BASE-TX, RS-232C) are not available for outdoor wiring.
  5. These are the serial ports for a maintenance which only our company use.

 

Installation Environment

Functional specifications Temperature Range Operating: --40 to +65°C(altitude: up to 2000m)
: -40 to +55°C (altitude: more than 2000m, up to 3000m)
Storage: -40 to +85°C
Humidity Range Operating: 5 to 95 %RH (non-condensation)
Storage: 5 to 95 %RH (non-condensation)
Temperature gradient Operating: ±10°C/h or less
Storage: ±20°C/h or less
Power Supply Voltage Range: 10.8~26.4 V DC
Rated Power Supply: 24 V DC
Momentary Power Failure: Instant Disconnection
DC Power Supply Ripple Ratio: 1%p-p or less
Power Consumption Max. 10 W
Degrees of Protection IP20
Vibration resistance 0.15 mm P-P (5~58 Hz), 1 G (58~150 Hz)
Shock resistance 15 G 11 ms
Noise resistance Electric field: 3 V/m or less (80MHz~1GHz)
Electrostatic discharges: 4 kV or less (contact discharge), 8 kV or less (aerial discharge)
Grounding Class-D grounding (no sharing ground with others)
Cooling Natural Air Cooling
Regulatory Compliance Statements

CE Conformity

EMC: EN61326-1 Class A, Table 2, EN55011 Class A group1, EN61000-6-2
Safety Requirements CSA C22.2 No. 61010-1 (Indoor use only)
Explosion-Proof Types ATEX Type n declaration

Field Network Specifications

Communication Interface Standard 100BASE-TX2 RS-4853
Transmission Speed

100Mbps
(Auto Negotiation)

38400, 19200, 9600 bps

Connector RJ-45 Proprietary
Cable Type Category 5 AWG24~12
Maximum Length 100m 1200m
Number of Ports 3 ports 1port
Port Name F1、F2、F3
Protection Surge Isolated, Surge
Communication Protocol

For I/O data and status

Modbus/TCP
OPC 1 3
PROFINET

Modbus/RTU

For management,
configuration, etc.

HTTP
NTP/SNTP
Proprietary3

  1. OPC interface connection is available by Field Wireless Device OPC Server (SSS7100). For details of this product, see related products General Specifications.
  2. In outdoor wiring of Field Network or Field Wireless Backbone, it is recommended to use optical fiber cables with a nonmetallic tension member, combining with YFGW610.
  3. TCP based custom protocol used for communication between this product, "Field Wireless OPC Server", "FieldMate Versatile Device Management Wizard", "Plant Resource Manager (PRM)", and "YFGW520". For details of each product, see related products General Specifications.

Recursos

Descripción General:

Eliminating the wire using wireless transmitter is the perfect solution for rotating equipment. It establishes data collection between the transmitter and the gateway by reliable communication even though the dryer was rotating.

Industrias:
Descripción General:

One important risk to manage with regard to coal stacks is preventing fires due to spontaneous combustion.

Industrias:
Descripción General:
  • Temperature is monitored to maintain consistency of the viscous fiber entering the drum.
  • Existing system requires manual temperature readings.
  • Wired temperature measurement is not available because the tank is rotating.
Industrias:
Descripción General:

Install a YTMX580 on the side of the rotating furnace that can wirelessly transmit measured values from multiple temperature sensors.

Industrias:
Descripción General:

A battery room is used to storage batteries for emergency power management in the plant. Each substation has battery room and the storage batteries are lead-acid batteries which must be maintained within specified operating temperature limits. Temperature management is important to ensure a long service life of the batteries especially for the plant in desert climates.

Descripción General:

Wireless temperature measurement solution makes modernizing operations and maintenance of delayed coker unit affordable.

Descripción General:

Challenges

  • The distance is not so long, but there are many pipes and tanks ("Pipe Jungle") in the field.
  • Had to avoid the obstacles and take care multi path condition.  

Solution

Repeater is installed on high place between control room and monitor position. The extend cable is used for antenna of Gateway.

  • Temperature Transmitter (YTA) x1, Pressure Transmitter (EJX) x2
Descripción General:

Blending plays a key role in industries such as food, healthcare and chemicals etc. Temperature and vacuum measurements are very important in minimizing the moisture content to ensure the quality of the final product. Strictly maintaining them throughout the process ensures the final product yield.

Industrias:
Aplicacione
Descripción General:

An induction furnace melts metal by creating very large currents in the material. These currents are induced using three electrodes positioned inside the furnace. The furnace is automated so that once the material has been melted, the electrodes are removed and the furnace then tips the molten metal into a crucible where it can be easily transferred to the production line where it will be cast into ingots. The atmosphere is extremely aggressive and the wired infrastructure is both expensive and very unreliable to maintain. The furnace control requires a total of 20 measurement points distributed around and inside the furnace. The harmonic field effects caused by short circuit 40,000 A (300V). The causes significant interference.

Industrias:
Descripción General:

The client wanted to monitor the pressure of the gas well at offshore platform remotely to reduce maintenance cost and increase safety of maintenance personnel.

Descripción General:

ISA100 wireless temperature and pressure transmitters with orifice plates allow:

  • No cabling installations or maintenance.
  • Small amount of hardware and simple equipment implementation means minimizing potential vandalism.
Industrias:
Descripción General:

Customer needed efficiency improvement of steel manufacturing by temperature monitoring for heat/cooling equipment. Previous system required periodic compensation lead changing.

Industrias:
Descripción General:

ISA100 Wireless Monitoring  

  • Gateway x1, Temperature Transmitter (YTA) x3, Pressure Transmitter (EJX) x1, Repeater x1

Gateway is installed at control room and 3m height extended antenna is set.

Industrias:
Descripción General:
  • Daily manual reading of pressure and temperature gauges with report by phone.
  • The customer wants to change measurement from off-line to on-line.
  • Cabling for wired transmitters in huge plants (up to 300 meters long) is expensive.
Industrias:
Descripción General:

Direct Reduction Iron (DRI) is one of the processes to reduce oxygen from iron oxide pellets for steel plant. More than 90% of DRI processes use heated LNG as process gas where PID control for temperature or interlock control is of vital importance.

Industrias:
Descripción General:

Pressure measurement of tubeless tyres to monitor the air loss is one of the key performance tests in the tyre manufacturing units. Relocation of tyres from one testing rack to the other for various tests and frequent movement of the testing setup for conditional tests to various locations calls for cable free implementation for ease of handling.

Industrias:
Descripción General:
  • Temperature Transmitter (YTA) and Pressure Transmitter (EJX) are installed at each monitoring point.
  • Repeater is installed on high position.
Industrias:
Descripción General:
  • Oil level measurement of diesel tanks that feed fuel to their diesel generator's which are at three locations and 400 meters apart from each other.
  • Also to measure level , pressure and flow to and from their main storage yard.
Industrias:
Descripción General:

ISA100 wireless temperature and pressure transmitters.

Descripción General:
  • Temperature monitoring at a tank farm
  • Temperature and pressure monitoring in tank jungles, three vertical monitoring points.
Industrias:
Descripción General:

ISA100 Wireless Temperature and Pressure Transmitters

  • Gateway x1, Temperature Transmitter (YTA) x1, Pressure Transmitter (EJX) x1

High quality wireless communication confirmed

  • Packet Error Rate (PER) is 0 to 2.5%/ 5 days
Descripción General:

Temperature plays a key role in storage of Molasses to maintain the chemical properties of molasses. When temperature rises over 40.5 degree C, destruction of structure in sugar occurs, which results in losing the feeding property of molasses. There is also a safety concern that a rise in temperature can lead to a rise in storage tank pressure leading to an explosion of the tank.

Industrias:
Descripción General:
  • Manual temperature reading requires walking about 130 m and climbing up and down elevated sections of the dryer stages.
  • Multiple temperature measurement points along the various stages of the dryer require many cables to the control room.
  • Very high humidity.
Industrias:
Descripción General:
  • Wireless temperature measurement
    Gateway x1, transmitter (YTA) x1, repeater x2 (The 2 repeaters are for redundancy)
  • Extended antenna to circumvent obstacles and improve the radio path for stable measurement (communication was unstable when the height of the antenna was low).
Industrias:
Descripción General:
  • Wireless temperature measurement 
    gateway x1, transmitter (YTA) x1
    repeater x1: between gateway and YTA.
  • High quality wireless communication was confirmed.
    With repeater at center: The packet error rate was 0%.
Industrias:
Descripción General:

Geothermal power plants create electricity from geothermal energy. These power plants are similar to other steam turbine station; however their heat source is that of the earth's core. The created steam is used to turn the turbine for the production of electricity. Technologies include Dry steam, Flash steam and Binary cycle power stations with Binary cycle being the most common geothermal plant in current production. In the process of geothermal power generation the facility needs to monitor various processes, as in this case steam line pressure sits in remote from control room's location.

Descripción General:

A horizontal rotary miller used to grind the limestone rocks with metallic balls as grinding stones. This is used as the raw ingredient to produce cement powder. The temperature needs to be monitored in order to control the process and the quality of the final product. The user was using an induction temperature measurement based on a rail system that was very fragile and therefore unreliable.

Industrias:
Descripción General:
  • Wireless pressure and temperature monitoring.
  • Repeater was set under the gateway.
  • The maximum distance between the repeater and transmitters is approximately 500m.
Industrias:
Descripción General:

The client wanted to monitor the injection gas pressure of gas lift remotely in central control room. Antitheft measures are needed to install new equipments and cables.

Descripción General:

Both bulk and finished inventories are stored in distributed tank farm remote from the site operations. These are difficult to instrument due to the infrastructure cost involved. These are then monitored daily by patrol rounds. While effective, this method does require a large skilled labor force to monitor all of tanks. This can impose an additional risk when the stored medium is of a hazardous nature.

Industrias:
Yokogawa Technical Report
Descripción General:

Wireless technology has a long history, and it began around the time that James C. Maxwell theoretically predicted and then proved the existence of electromagnetic waves in the 1860s, and when Heinrich R. Hertz experimentally confirmed the actual existence of the electromagnetic wave in 1888.

Yokogawa Technical Report
Descripción General:

In plant sites, there are various places such as those affording an unobstructed view like tank yards, and others surrounded by metal pipes and equipment obstructing the view (hereafter referred to "pipe jungles"), often seen in oil refinery and chemical on-site plants. The frequency band of radio waves used for field wireless communication is 2.4 GHz, which has high straightness and its ability to go around things can hardly be expected.

Yokogawa Technical Report
Descripción General:

The introduction of wireless technologies into plants is anticipated as one of the measures for implementing field digital solutions not only to reduce cable wiring costs but also to improve plant wide safety/stable operations, operating efficiency, and so on.

Yokogawa Technical Report
Descripción General:

The FieldMate versatile device management wizard is PC software mainly used for configuring and adjusting field devices. Under the concept of "one tool for all," Yokogawa has been enhancing this software to support a wide range of field devices and field communication protocols.

Yokogawa Technical Report
Descripción General:

In recent years, expectations for control systems using wireless communications have been increasing in the process control market. This is because these systems do not require power and communication wiring for field instruments, enabling reduced initial and maintenance costs, and easy installation.

Descripción General:

A distinguished panel comprising of CEOs, CIOs, CTOs and analysts, including CIO Review editorial board, has selected Yokogawa as one of the top companies that are at the forefront of tackling challenges in the wireless markets in the U.S.

This error message is generated when you try to download a configuration to the YFGW410 when the  OTA (over-the-air) provisioning mode is enabled.   To allow a download to proceed, you must disable the OTA provisioning mode. Here is t...
Here is a link to the document download area.   https://www.yokogawa.com/us/solutions/products-platforms/field-instruments/field-wireless/wireless-infrastructure/yfgw410-field-wireless-management-station/#Downloads ...

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