Executive Summary
Nagasaki Works
Saibu Gas Co., Ltd. built an LNG receiving terminal at its Nagasaki Works to ensure a stable supply of clean-burning utility gas to its customers in Nagasaki Prefecture. In a project that will serve as a model for future terminals, Saibu Gas achieved a superb design that fit all plant functions into a limited area. Yokogawa's 30 years of experience in providing control systems for LNG receiving terminals was instrumental in ensuring a successful outcome for this project.
- Scalable, flexible configuration with functions distributed to multiple controllers on a facility basis
- Redundant architecture optimally designed for requirements of entire plant
- General-purpose communications network used for control bus
- Integrated operation environment through web-based human-machine interface (HMI)
“We are very satisfied with the STARDOM system as it has exactly the kind of ultra-distributed configuration that we had in mind. The plant started up smoothly, and our operators are comfortable working with this system.”
Mr. Hayakawa
Manager
Nagasaki Works, Saibu Gas
Mr. Yamanaka
Manager
Nagasaki Works
Mr. Murashima
Leader
Nagasaki Works
Mr. Masumoto
Leader
Nagasaki Works
The Challenges and the Solutions
Scalable, flexible configuration with functions distributed to multiple controllers on a facility basis
The Nagasaki Works employs many cutting-edge technologies at its LNG receiving terminal facilities, which include a berth for arriving LNG tankers, an LNG regasification plant, and a terminal where LNG is reloaded onto tank lorries for shipping. STARDOM controllers are assigned to the monitoring and control of the individual facilities, each of which carries out a different function.
Redundant architecture optimally designed for requirements of entire plant
Assigning controllers on a facility basis ensures each facility's independence, improving the reliability of the entire LNG terminal. For greater safety, high-priority facilities have redundant controllers. Facilities with a redundant configuration employ a single CPU, eliminating extra investment for higher cost performance.
General-purpose communications network used for control bus
Controllers installed over a wide area spanning from the central control room (CCR) to the berth and shipping terminal communicate with each other through Ethernet and fiber-optic cables. The cost of the new system is reduced by using general-purpose network cables and equipment, and reliability is improved through the use of redundant control buses and repeaters.
Integrated operation environment through web-based HMI
A SCADA system with a web-based HMI enables the same operation to be performed at the CCR and the berth control room, which are 1 km away from each other and are connected by fiber-optic cables.
The Site Configuration
Berth
In late September 2003, the Nagasaki Works received its first shipment aboard the tanker Aman Hakata, which arrived from Malaysia with 18,800 m3 of LNG. This was the ship's first visit to Japan.
Loading arm
LNG is received through the on-shore piping, which is connected through these loading arms to the tanker moored at the berth.
Berth control room (FCN autonomous controller)
Displays are mounted next to the controller in the berth control room to enable monitoring of the overall site status. A web browser displays the same information here and at the CCR, which is 1 km away.
As the HMI information is transmitted via the control bus, there was no need to install a separate network.
CCR
All LNG terminal functions including gas production and storage, maintenance, and disaster prevention are centrally controlled from the CCR. The two large displays give an integrated overview of operating status, making it possible to deal with abnormal incidents quickly and operate the terminal safely.
About Saibu Gas Co., Ltd.
Founded in 1930, Saibu Gas stably supplies gas to 16 cities and 16 towns (as of June 2007) in three prefectures of the Kyushu region. Its business operations can be categorized into:
- Production, supply, and sales of utility gas
- Heat supply
- LNG sales and cold energy utilization
- Production, sales, and installation of gas appliances, and related construction work
About the Nagasaki Works
The LNG receiving terminal at the Nagasaki Works was built in 2003 to facilitate the supply of gas to Nagasaki Prefecture. In this rugged and confined coastal area, Saibu Gas succeeded in designing and constructing a berth, regasification plant, shipping terminal, and other facilities that enable the stable supply of gas to 120,000 households in the Nagasaki area.
<System Details>
Controller: STARDOM FCN Autonomous Controller
HMI: STARDOM SCADA VDS
업종
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LNG 인수기지 (LNG Regasification & Storage)
전 세계 44개의 LNG 인수기지(재기화)는 Yokogawa의 DCS를 사용합니다.
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LNG 공급망
Yokogawa의 전 세계 LNG 프로젝트 혁신에 대한 의지는 1970년대로 거슬러 올라갑니다. Yokogawa는 풍부한 경험과 포괄적인 솔루션 포트폴리오를 통해 LNG 공급망의 탁월한 운영역량을 달성했습니다.
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터미널
오늘날 석유, 가스 및 석유화학 산업뿐만 아니라 LNG/LPG 및 벌크 산업에서 많은 최종 사용자가 일반적인 물류 문제에 직면해 있습니다. 이러한 과제에는 제품 납품 시간 단축, 로딩 효율성 개선, 제조 프로세스 변경, 안전성 향상, 관리 효율성 증대, 인건비 절감, 데이터 시스템 통합, 운영 시각화, 트래픽 관리 등이 포함됩니다.
Yokogawa는 수십 년 동안 터미널 자동화 및 관리에 대한 고객의 요구를 충족시키는 솔루션을 제공해왔습니다.
Related Products & Solutions
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FAST/TOOLS
FAST(Flexible Advanced System Techniques) 프로젝트로 시작된 FAST/TOOLS는 포괄적인 완전 통합형 SCADA 애플리케이션 제품군입니다. 강력하고 유연한 FAST/TOOLS는 50포인트 단위공정에서 수천 마일이상 확장되는 수백만 포인트 규모의 offshore 생산 및 Pipeline 시스템에 이르는 설비를 제공합니다.
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Process Control PLC/RTU
프로세스 공장에서 원격 위치에 이르기까지 당사의 공정제어 PLC 및 원격 터미널 장치 (RTU)는 사용자가 운영의 우수성을 극대화하도록 돕습니다.