Are You Having Any Problems like This?
Industries : Chemical, all industries with inverter-controlled rotating machinery
Equipment : Equipment containing an inverter and a rotating machine controlled by the inverter
Problems : Production stoppage due to sudden abnormalities
- Rotating machines are controlled by inver ters but if they break down, product quality cannot be maintained and production may stop.
- Even when using a sensor to monitor the vibration of a rotating machine, it is not possible to uniformly determine the monitoring threshold because the speed is changed using an inverter.
Easy to start using!
Wide Area Monitoring System solves remote monitoring issues
Facilities that exist in a wide area can be integrated and managed through remote monitoring.
The cloud can be used to reduce time and costs, and to efficiently build monitoring systems.
Value through Problem Solving
- It is difficult to monitor rotating machinery that uses inverter control for signs of abnormalities using vibration monitoring alone. Even so, it is possible to detect "something different" and perform maintenance before any abnormalities appear in the equipment.
- Sudden production stoppages can be avoided with advance maintenance.
Proposed System Configuration
The output frequency of the inverter and the vibration value of the wireless vibration sensor installed in the rotating machine controlled by the inverter are integrated into the monitoring system. The normal state of the output frequency and vibration values, which change due to inverter control, are learned using the state change detection service. This allows only warnings and alerts to be extracted when equipment malfunctions occur. Since it is possible to detect abnormalities in rotating machinery and inverters before they affect production, it helps to prevent a decline in product quality and production stoppages.
Devices
| Category | Product |
|---|---|
| Cloud | Wide Area Monitoring System, State Change Detection Service (Data acquisition interval: 5 min. or more, 50 measured data) |
| Communication | Wireless Communication Connection License |
| Comm. devices/data acquisition | LoRaWAN Gateway, Gateway/Data Logger |
| Sensor | Wireless Vibration Sensor, Compact Power Monitor |
Related Industries
Related Products & Solutions
-
CTW
CTW 시리즈는 기존의 CT보다 훨씬 쉽게 설치할 수 있는 클램프-온 방식으로서 사용편의성 향상과 비용을 절감할 수 있습니다.
-
UPM100/UPM101
UPM100 / UPM101 은 컴팩트 전력 모니터로서 1대당 최대 15개의 전력아이템을 측정합니다.
-
모듈러 GM10
GM10은 산업용 및 연구실용으로도 활용이 가능한 다기능 데이터 로거로서, 블루투스 무선 통신과 정확하고 안정적인 측정 기능을 제공하는 모듈러 I/O 방식의 데이터 로거 입니다.
-
무선 진동 센서
스시 센서는 배터리 구동 무선 진동 센서의 역할을 하며 산업용 IoT (IIoT) 애플리케이션 제품에 적합합니다. 무선 진동 센서는 표면 온도를 모니터링할 뿐만 아니라 X, Y 및 Z축을 따라 진동을 측정합니다.