스시 센서

Sushi Sensor는 산업용 IoT를 위한 무선 솔루션입니다. 고객이 소유한 설비에 최대 가치를 제공하는 활동인 자산 성과 관리 (APM) 및 조건 기반 유지보수 (CBM)를 실현하기 위해 여러 유형의 설비로 장비 상태를 지속적으로 모니터링할 수 있는 환경을 제공합니다. 
CBM은 설비에서 나오는 가치를 향상시키는 첫 번째 단계입니다. CBM을 달성하려면 설비의 상태를 파악해야 합니다. 기존의 작업자 순회 점검 방식은 갈수록 복잡해지는 설비로 인해 모든 계측기에 접근하기 어렵고 점검에 필요한 시간이 길어지기 때문에 쉽지 않은 상황에 직면해 있습니다. 

공장의 가동률과 수익성을 향상하려면 설비의 건강 상태를 적시에 식별하고 노후된 설비는 효율적으로 유지보수해야 합니다. 다양한 설비의 상태를 모니터링하고 유지하려면 다양한 여러 가지 감지 기술이 필요합니다. 제한된 인력으로 공장 전체에 장비를 효율적으로 분배하려면 측정 데이터의 정량화와 자동 데이터 수집 및 저장 시스템이 필요합니다. 스시 센서는 설비 유지를 위한 데이터로 진동, 온도 및 압력을 측정합니다. 측정된 데이터는 무선 통신을 통해 클라우드 또는 온프레미스로 호스트 시스템에 저장됩니다.
사용자는 클라우드 또는 온프레미스에서 트렌드 모니터링을 통해 설비 상태를 식별한 후 설비 상태에 맞추어 효율적으로 유지보수를 계획 및 수행할 수 있습니다. 전체 플랜트의 상태를 포괄적으로 모니터링하면 설비 위험의 우선순위를 만들어 균형 잡힌 방식으로 설비 유지보수에 대한 투자를 극대화 할 수 있습니다.

Yokogawa는 확장된 스시 센서 포트폴리오를 활용하고, AI 지원으로 수집된 데이터를 처리하여 설비의 이상 징후를 탐지할 수 있습니다. 나아가 AI를 활용하여 고장 예측 및 유지보수 결정과 같은 애플리케이션에 설비 데이터를 사용할 수 있습니다. Yokogawa는 데이터에 각종 플랜트 도메인 지식을 적용하고 운용·장비 유지보수를 상호협력 및 보완하여 설비에 의해 창출되는 가치를 향상시키는 자산 성과 관리(APM)를 추진합니다. 또한 공장 생산성 및 효율성 향상과 같은 수단을 통해 고객이 디지털 혁신을 주도하고 가치를 제공하도록 도울 것입니다.

자세한 내용은 여기에서 확인하세요.

이 제품은 배터리로 작동되는 무선 압력 센서의 역할을 하며 산업용 IoT(IIoT) 애플리케이션에 적합합니다. 무선 압력 센서에는 배관 내 가스 및 액체의 게이지 압력을 측정하는 기능이 있습니다.

이 제품은 배터리로 작동되는 무선 온도 센서 역할을 하며 산업용 IoT(IIoT) 애플리케이션에 적합합니다. 무선 온도 센서는 2개의 IEC 표준 열전대(thermocouple) 입력을 지원합니다. (유형 B, E, J를 포함한 9 가지 유형)

스시 센서는 배터리 구동 무선 진동 센서의 역할을 하며 산업용 IoT (IIoT) 애플리케이션 제품에 적합합니다. 무선 진동 센서는 표면 온도를 모니터링할 뿐만 아니라 X, Y 및 Z축을 따라 진동을 측정합니다.

2020.07.20 Released Sushi Sensor, wireless pressure sensor and wireless temperature sensor.

2019.5.22 At ARC Forum Europe 2019 in Barcelona, Spain, Yokogawa held a Sushi Sensor demo and delivered the presentation titled “ Digital Transformation Using LoRaWAN”.

2019.5.21 Yokogawa has released Sushi Sensor XS770A in Europe and opened the website.

What is Sushi Sensor?

Sushi Sensor is a wireless solution for industrial IoT.

To improve the availability ratio and profitability of plants, timely identification of health conditions and efficient maintenance of aged equipment are required. Various sensing technologies are needed to monitor conditions and maintain diverse equipment. In order to maintain equipment distributed across a plant efficiently with limited man-hours, quantification of measurement data and automated data acquisition and storage systems are required Sushi Sensor measures vibration, temperature, and pressure as data for maintaining equipment. The measured sensor data are stored in host systems such as the cloud or the on-premises via wireless communication.

Since it complies with LoRaWAN, which is a low-power wide-area (LPWA) network for long-distance communication, the sensors can be deployed anywhere in a plant and cover a vast area. Also, it has environmental resistance features to support heavy-duty use (IP66/67, explosion proof).

Users can identify equipment conditions by trend monitoring in the cloud or the on-premises, and then plan and perform maintenance efficiently, tailored to the equipment conditions. Comprehensive monitoring the conditions of the whole plant helps create priorities of equipment risks and maximize investment in equipment maintenance in a balanced manner.

System Configuration figure of Sushi Sensor

 

Features

[Easy installation]

  • Compact, lightweight, battery-powered sensors.
  • Operable in harsh environments including hazardous areas (waterproof, dust-proof, and explosionproof).
  • The LoRaWAN standard enables long-distance communication of up to 1 km, and thus flexible installation.

[Easy setting]

  • Parameters can be set with a smartphone via near-field communication (NFC).

[Easy data collection and monitoring]

  • Data can be collected over a wide area via long-distance wireless communication.
  • Collected data can be accessed from user applications in the cloud.
 
 
 
 
 
Sushi Sensor App

 

Why is it called "Sushi Sensor" ?

Sushi Sensor was named after sushi, a hand-pressed traditional Japanese food which combines rice with various toppings.

  1. Sushi is easy to eat. Sushi Sensor can be easily installed.
  2. Professionals prepare sushi. Sushi Sensor is a robust, finely-crafted product.
  3. Sushi comes with various toppings. Various kinds of sensors are being developed for Sushi Sensor.
 
 
 
Sushi

 

Solutions

(Digitizing)Sensing

Sushi Sensor measures vibration, temperature, and pressure as data for maintaining equipment. The measured sensor data are stored in host systems such as the cloud or the on-premises via wireless communication.

(Digitalizing)Sensemaking

Users can identify equipment conditions by trend monitoring in the cloud or the on-premises, and then plan and perform maintenance efficiently, tailored to the equipment conditions.

(DX)Digital Transformation

Comprehensive monitoring the conditions of the whole plant helps create priorities of equipment risks and maximize investment in equipment maintenance in a balanced manner. quantification of measurement data and automated data acquisition and storage systems are required.

 

Benefits

The Sushi Sensor is expected to deliver the following four benefits.

  • Sushi Sensor automatically acquires data from equipment including those in high places and hazardous areas. Using the data online helps reduce inspection man-hours.
  • Sushi Sensor helps quantify and visualize inspection results that have depended on the intuition and experience of individual field operators, on the domain knowledge in the field, and practical know-how.
  • Sushi Sensor helps reduce variations in inspection quality due to differences in the skill and experience of operator rounds.
  • Equipment trend monitoring with Sushi Sensors enables early detection of signs of abnormalities without overlooking them.

Sushi Sensor continuously monitors target equipment. Data are quantified, accumulated, and used for simple diagnoses. Signs of abnormality in equipment are never overlooked.

[Detailed diagnosis]

When a sign of abnormality is detected, operators perform a detailed diagnosis to identify the cause.

[Making a decision on the next action]

Based on the results of the detailed diagnosis, operators decide an appropriate action and its schedule Sushi Sensor is a wireless solution for the IIoT, monitoring equipment conditions continuously.
Operators can concentrate on high value-added tasks such as detailed diagnoses and making decisions on the next action. A sign of abnormality is never overlooked and CBM is ensured.

 

Yokogawa Advocates APM

Yokogawa enhances the value of customers’ equipment through asset performance management (APM).

 To maximize the value of equipment, APM focuses on the availability of equipment and evaluates their performance. To maximize performance, APM should be performed not only in maintenance but also in operation and other areas where maintenance and operation must be collaborated to complement each other.

 Conventionally, plant operation systems aim to improve production efficiency and product quality while equipment maintenance systems aim to both maximize operational efficiency and minimize costs. However, when maximizing production efficiency, maintenance costs are not necessarily optimized. Although operation information and maintenance information must be combined to maximize profits for the whole plant, this is rarely achieved mainly because maintenance is not always quantified.

 To solve this problem, Yokogawa has developed Sushi Sensor, which consists of a sensor that collects basic data for equipment maintenance and functions that quantify, accumulate, and analyze these data, enabling operators to make objective judgements.
 Sushi Sensor strengthens collaboration between operation systems and equipment maintenance systems, achieving APM that optimizes all phases from the detection of equipment conditions by sensors to decisions on appropriate actions by operators.

Yokogawa’s APM not only optimizes equipment maintenance but also improves the operation of the whole plant.
Complementary collaboration between operation and equipment maintenance.

Yokogawa’s Industrial IoT reference model (2015)

 

 

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