Multi-point High Withstand Voltage and High Speed Cell Voltage Measurement

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Current Situation and Challenges

Growing demands for cell voltage measurement driven by secondary battery performance improvements

Growing demands for cell voltage measurement driven by secondary battery performance improvements

In recent years, as battery performance continues to improve, accurate and safe evaluation during the inspection process has become essential to maximize their performance and ensure reliability. In this inspection process, the current, voltage, and heat generation of cells are measured during repeated charge and discharge cycles to evaluate their characteristics. Additionally, cell voltage measurement is performed to monitor ambient temperature and discharge characteristics during aging process.

Furthermore, with the increase in battery capacity, multi-point measurement is required to inspect a large number of cells and modules simultaneously. In particular, when multiple cells are stacked in series, the common mode voltage increases, requiring measurement equipment with high withstand voltage capabilities. Moreover, accurately evaluating transient responses requires high-speed and high-precision measurement capabilities.​​​​​

Yokogawa's Solutions

Accurate and safe battery evaluation with multi-point high-voltage, high-speed cell voltage measurement

Yokogawa provides optimal measurement equipment for cell voltage measurement during charge and discharge testing, as well as aging processes. For large-scale measurements with a large number of cell layers, the SMARTDAC+ GM data acquisition system is ideal, offering high withstand voltage capabilities and multi-point data collection. For measurements requiring space savings and high-speed sampling, we offer the ultra-compact multi-sensing remote I/O analog sensing unit VZ20X. These devices are capable of collecting various analog signals such as current, voltage, and temperature, and their excellent noise resistance enables accurate and safe measurements. We also offer software that allows you to easily monitor the collected cell voltages.

Accurate and safe battery evaluation with multi-point high-voltage, high-speed cell voltage measurement

Advantages of SMARTDAC+ GM and VZ20X

SMARTDAC+ GM: Ideal for large-scale measurements

SMARTDAC+ GM is a data logger with a block structure that allows you to easily combine the necessary modules, offering excellent versatility, scalability, and ease of maintenance. It is suitable for cell voltage measurement in applications with a large number of stacked cells and high common-mode voltage, with synchronized measurement of up to 420 channels and basic insulation performance up to 1,000 V.

VZ20X: Suitable for space-saving and high-speed measurement

The VZ20X is an analog sensing unit that is smaller than a business card and lightweight, making it one of the smallest in the world. One-unit measures multiple types of analog signals such as current, voltage, and temperature. This is ideal for systems that require high-speed measurement and space savings, with sampling speeds of up to 1 ms and 120 synchronized measurements.

Easy cell voltage monitoring with GA10

GA10 is PC-based data logging software. It can connect to up to 100 devices and handle up to 10,000 tag data points. This makes it easy to monitor and process data without the need for program creation or complex settings.

 

GM

GM

VZ20X

VZ20X

Maximum me

asurement point & sampling intervals

420 points (Scan Interval 100 ms or more)
32 points (Scan Interval 10 ms)
5 points (Scan Interval 1 ms)

120 points time synchronization (8 points per unit, up to 15 units)
1ms sampling

Input types

DCV (direct current voltage)
TC (thermocouple)
RTD (resistance temperature detector)
DI (Contact or TTL)
mA (direct current)

DCV (direct current voltage)
TC (thermocouple)
RTD (resistance temperature detector)

Measurement accuracy (DCV)

0.05% of rdg

0.025% of FS (when the fi lter is on)

RJC accuracy

±0.5°C (ambient temperature 23±2°C)

±2°C (ambient temperature 23±2°C)

Maximum voltage between channels

300VAC/DC

300VAC/DC

Common mode maximum voltage

600 VAC/DC (double insulation)
1000VDC (basic insulation)

300VAC/DC

Data storage

Internal memory External media (SD/ SDHC)

Data is saved to a PC or similar device via Ethernet communication.

Dual sampling

Available

Not available

Solution Implementation Image

Group-specific aging measurement of EV batteries

The voltage and temperature of multiple batteries are measured for each inspection group. SMARTDAC+ GM is used to measure voltage and temperature. It accurately and safely collects data from multiple points. The measured cell voltage can be measured and recorded at separate timings for each group using the GA10 data logging software.

Group-specific aging measurement of EV batteries

Multi-data collection

It is possible to collect and record data independently for each group.​​​​

Multi-data collection
Measurement and recording at individual timings

Recording can be started and stopped based on predefined measurement thresholds, allowing only the necessary data to be recorded.

Measurement and recording at individual timings
 

Related Industries

  • 배터리 제조

    이 페이지에서는 배터리 제조 산업을 위한 Yokogawa의 메시지와 솔루션을 소개하고, 당사의 특화된 제품과 전문성을 보여줍니다.

Related Products & Solutions

  • Data Logging Software GA10

    프로그래밍 없이 DAQ 시스템을 구축할 수 있는 최신 소프트웨어입니다. YOKOGAWA 레코더, 데이터 로거, 온도 컨트롤러 및 전력 감시 시스템과의 최대 호환성을 위해 설계된 GA10은 Modbus  통신을 통해 데이터를 수집할 수 있습니다.

  • 모듈러 GM10

    GM10은 산업용 및 연구실용으로도 활용이 가능한 다기능 데이터 로거로서, 블루투스 무선 통신과 정확하고 안정적인 측정 기능을 제공하는 모듈러 I/O 방식의 데이터 로거 입니다.

  • 아날로그 센싱 유닛 VZ20X

    VZ20X는 생산설비의 성능저하 및 고장을 사전에 예방하는 '예측보전'을 실현하는 데이터 측정 장비입니다. 최적의 시간에 장비 검사 및 교체를 위한 솔루션을 제공하여 고장으로 인한 시간 낭비 및 안전 등에 대한 문제를 해결해줍니다.


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