Innovative MAC Services
The ability to deliver the full scope of project

산업 자동화 프로젝트 진행 시, 프로젝트 전체를 실행하고, 책임질 수 있는 능력은 그 어느 때보다 중요합니다.

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Challenges for Customers

세계적으로 에너지 수요가 증가함에 따라 플랜트의 고품질의 프로젝트 실행, 운영, 유지 보수가 필요합니다.

그러나, 기업은 인사, 예산, 프로젝트 일정의 축소 등 다양한 문제에 직면하고 있습니다. 특히, 신규 플랜트 건설 시 기업들은 새로운 지역, 환경에서 동시다발적으로 여러 프로젝트를 실행해야 하는 과제에 직면하였습니다.

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Our Solutions

Yokogawa는 자동화 관련 선도업체로서 더 많은 기업들이 Yokogawa의 혁신적인 MAC 서비스를 이용하고, 이를 통하여 다양한 산업 자동화 프로젝트를 실행하고 있습니다.

Yokogawa provides highly qualified and well-resourced control systems specialists to engineer, supply/procure and manage instrumentation, control systems, safety instrumented systems, and associated interfaces for all project components and facilities.

Yokogawa의 숙련된 제어 시스템 전문 엔지니어는 모든 설비 프로젝트를 위한 계측, 제어 및 안전시스템을 설계, 공급/구매 및 관리할 수 있습니다.

Customer Benefits

MAC서비스로 Yokogawa는 프로젝트의 자동화 관련 단계에 대한 모든 책임을 지게 됩니다.

Yokogawa MAC 팀은 적합한 프로젝트 조직을 구성하여 고객, EPC 및 Sub Vendor와 직접 협력합니다. MAC 서비스를 통해 Yokogawa와 계약함으로써 고객은 다양한 자동화 공급업체를 직접 관리할 필요가 없어집니다.

고객은 비용 절감, 위험 방지 및 생산 시간 단축 등을 이룰 수 있습니다. Yokogawa는 전 세계적인 엔지니어링 네트워크와 다양한 경험을 통해 안전하고 효율적으로 프로젝트를 실행할 수 있습니다.

 

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Enabling Technology

 

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Traditional Approach vs MAC Approach

Yokogawa의 MAC서비스를 이용하여 기존 프로젝트 실행 방법 대비 프로젝트 전반의 비용을 대폭 절감할 수 있습니다.

세계적 산업 분야를 선도하는 기업들은 전반적인 프로젝트에 MAC 서비스를 적용하고 있습니다. MAC 서비스는 기존 프로젝트 실행과 비교하여 약 30%의 프로젝트 비용을 절감 효과를 가지고 있습니다. MAC 서비스를 제공할 수 있는 공급업체는 산업 전문지식을 통합하여 일관된 방식으로 프로젝트를 실행하기 때문에 프로젝트의 모든 단계에서 비용이 절감시킬 수 있습니다. 이는 여러 프로젝트에 걸쳐 적용할 수 있는 절차를 개발하기 때문에 가능하게 됩니다.

 

 

Details

기업은 Yokogawa를 자동화 시스템 관련 주계약자로 계약함으로써 다음과 같은 이익들을 얻을 수 있습니다.

  • Total project management
  • Single point of responsibility and single window
  • Commitment to the customer on a corporate level
  • Entire automation design and engineering
  • Automation standardization for multi-projects
  • Design of automation standards
  • Shortened delivery times
  • Minimized unexpected changes due to early MAC involvement
  • Minimum customer involvement during project execution
  • Global engineering locations and resources
  • Global procurement network
  • Cost savings and risk mitigation by dealing with Yokogawa directly

Services

  • Project Management
  • Cost & Schedule Control
  • FEED & Detail Engineering
  • Procurement Support
  • Vendor Package Interfaces
  • System Integration & Programming
  • Construction Support
  • Commissioning Support
  • Training
  • Operations Support

 

Deliverables

  • Process Control & SCADA Systems
  • Process & Emergency Shutdown Systems
  • Fire & Gas Detection
  • Information Systems
  • Communication Systems
  • Selected Instrumentation
  • Transmitters
  • Control Valves
  • Level Instruments
  • Selected Packages
  • Metering Skids
  • Instrument Buildings
  • Training Simulator
  • Historian/MES
  • Capital Spare Parts

Yokogawa MAC Project Organization

자료실

Overview:
  • 16,000 FOUNDATION Fieldbus devices
  • Main Automation Contractor (MAC)
  • DCS anywhere concept integration with site SAP system
  • Long term maintenance contract
  • Sustainable development
Overview:
  • As the main automation contractor (MAC) for this plant construction project, Yokogawa Brazil engineered, installed, and commissioned an integrated control and instrumentation solution
  • Yokogawa Brazil completed the commissioning of these systems ahead of schedule and the production of green polymer was started just one week later
Overview:
  • Yokogawa receives award for hot cutover of BP Sharjah plant DCS.
  • Yokogawa was selected by BP as main automation contractor (MAC) for a project to replace the Sharjah plant's existing legacy DCS with Yokogawa CENTUM VP.
Overview:

Nederlandse Aardolie Maatschappij (NAM) is the Netherlands' largest natural gas producer. In addition to onshore fields, NAM operates manned platforms and four unmanned monotowers in 19 offshore locations. These connect to a pipeline network that comes ashore at Den Helder. 

Overview:

Agile Project Execution is YOKOGAWA's methodology to execute all projects in a cost efficient way by removing waste.

With the release of the new CENTUM VP R6, a solution platform that exceeds the capabilities of conventional production control systems, customers can take full advantage of the new features like Network-IO providing decoupling of hardware and software and the new Automation Design Suite.

Overview:

Over the past decade, companies have been using unconventional drilling technology to extract gas and liquid from the readily available shale formations in North America. As the industry gains experience, the production rates continue to rise based on better use of technology to locate resources and to decrease the time from exploration to production.

Overview:

yi-MAC stands for YOKOGAWA Innovative Main Automation Contractor:

  • Full control of scope and schedule across packages
  • Realization of customer expectation
  • Single point of responsibility
  • Providing fully integrated solutions
Overview:

Network-IO can help reduce projects by decreasing the amount of time needed to implement the physical part of the process control system. A system with configurable I/O allows flexible "binding," in which the soft- ware configuration of the system can be loaded into the physical system at a late stage in the project.

Overview:

The ability to deliver a full scope of project execution capabilities is becoming more important than ever for automation suppliers that wish to compete on a global scale. Process automation suppliers have always had some degree of project execution capabilities, but only recently have suppliers and end users begun to realize the true economic impact that precise and comprehensive execution capabilities can have on the success of an automation project and on plant lifecycle costs.

Overview:

When a project is executed following the main automation contractor (MAC) method, front-end engineering and design (FEED) is conducted before actual delivery phases such as design, implementation, inspection, and shipment, to identify risks in advance and mitigate risks in delivery phases through the standardization of the basic functions and components.

Overview:

Instrumentation devices and equipment serve for plants as the eyes, ears, nose, tongue, and skin, which are responsible for the five senses, and act as the central nervous system and brain do for human beings. The reliability and availability of such devices and equipment are the most important requirements of customers.

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