Alarm Reporting and Analytics (Exaquantum/ARA)

Alarm Reporting and Analytics Software for Safer, More Reliable Plant Operations

Exaquantum/ARA helps industrial teams analyze alarm and event data, identify nuisance alarms, monitor alarm KPIs, and improve alarm system performance using reports aligned with ISA-18.2, IEC 62682, and EEMUA 191 practices.

When operators face too many alarms, critical events can be missed or delayed. Exaquantum/ARA gives supervisors, engineers, and plant managers the visibility needed to understand alarm behavior, reduce alarm floods, and make data-driven improvements to alarm management programs.

Details

Alarm Overload Makes It Harder to See What Matters

Poor Industrial Alarm SystemsIndustrial operators must respond quickly when abnormal situations occur. But when alarm systems generate excessive alarms, nuisance alarms, or alarm floods, operators can become overloaded with information. This can slow response times, increase stress, and make it harder to prioritize alarms that require immediate action.

Key Pain Points:

  • Too many alarms during abnormal situations
  • Nuisance alarms that distract operators
  • Alarm floods that obscure root causes
  • Limited visibility into alarm system performance
  • Difficulty identifying bad actor alarms
  • Manual reporting that slows continuous improvement

What Are the Common Industrial Alarms and Reports that Need to Be Managed?

Alarm_Rate Top Alarms Chatting Alarms Standing Alarms Silent & Suppressed Alarms

Alarm
Rate

How frequently alarms occur over a selected period

Top
Alarms

Alarms that occur most often

Chattering
Alarms

Alarms that repeatedly activate and clear

Standing
Alarms

Alarms that remain active for extended periods

Silent &
Suppressed Alarms

Alarms suppressed from operator view
 
Operator KPIs Area KPIs Alarm Flood Indicators Alarm Priority Distribution Custom Reports

Operator
KPIs

Alarm activity by operator or operator area

Area
KPIs

Alarm activity by plant area or unit

Alarm Flood
Indicators

Patterns that may indicate alarm overload

Alarm Priority
Distribution

Whether alarm priorities are properly distributed

Custom
Reports

Reports for site, corporate, or operational needs

Turn Alarm Data Into Actionable Alarm Management Insights

Exaquantum/ARA helps teams move from alarm data to alarm insight. By collecting alarm and event data and presenting it through dashboards, reports, filters, and KPIs, the software helps users identify alarm patterns, investigate problem areas, and support continuous improvement of alarm system performance.

Alarm KPI Reporting Alarm Drilldown Analysis Alarm Flood and Nuisance Alarm Visibility Alarm Scheduling and Exportable Reports
Monitor alarm system performance using reporting aligned with recognized alarm management practices, including ISA-18.2, IEC 62682, and EEMUA 191. Move from summary reports to individual alarms and events to investigate patterns, frequent alarms, and areas of concern. Identify frequent, chattering, standing, suppressed, and other problem alarms that may contribute to operator overload. Share alarm insights through scheduled reports and exports for faster reviews and decisions.

Get Expert Alarm Management Guidance

Improve Alarm Performance, Operator Focus, and Operational Reliability

Effective alarm reporting helps industrial teams focus on the alarms that matter most. Exaquantum/ARA supports alarm management programs by helping teams evaluate alarm performance, identify opportunities for improvement, and provide stakeholders with timely information.

Reduce Distracting and Nuisance Alarms Improve Operator Response Support Plant Safety and Environmental Risk Reduction Identify Alarm Improvement Opportunities Enable Timely Decision-Making
Reduce
Distracting and
Nuisance Alarms
Improve
Operator
Response
Support Plant Safety
and Environmental
Risk Reduction
Identify Alarm
Improvement
Opportunities
Enable
Timely
Decision-Making
Help operators focus on abnormal situations that require action. Provide clearer visibility into alarm behavior so teams can respond more effectively. Use alarm performance insights to support safer and more reliable operations. Use focused KPIs to identify where alarm policies, configuration, or review need attention. Give stakeholders access to alarm information through on-demand and scheduled reports.

Alarm Management Services & Deliverables

Service Description Yokogawa Deliverables
Alarm & Event Analysis
  • Current alarm state report
  • Alarm & event statistics
  • Manual intervention statistics
  • Top 5 bad actor alarms
Custom Alarm Reports
  • Excel – ARA data can be further analyzed and charted, with process data from Exaquantum PIMS incorporated to produce a single report containing both alarm and process data.
  • SQL Server Report Builder – Reports created in SQL Report Builder can be accessed through the ARA web browser menu, scheduled, and distributed.
Alarm Philosophy
  • ISA 18.2-compliant alarm philosophy document
Fundamental Nuisance Alarm Reduction
  • Nuisance alarm report
  • Root cause analysis
  • Countermeasures
  • Before & after improvement report
Alarm System Design (Consultation & Training)
  • Gap analysis vs. ISA 18.2 / EEMUA #191
  • Support for new alarm system design
  • Training for documentation & rationalization
Alarm System Design (Software & Training)
  • Exaquantum AMD installation, commissioning, and training
State-Based Alarm Management (Consultation & Training)
  • Alarm set point assessment by operating condition
  • Dynamic alarm management design
State-Based Alarm Management (Software & Training)
  • AAASuite / Exapilot implementation & training
Alarm Monitoring & Improvement (Consultation)
  • Current alarm state report
  • Alarm & event statistics
  • Manual intervention statistics
  • Improvement recommendations
Alarm Monitoring & Improvement (Software & Training)
  • Exaquantum ARA installation and training

Alarm Reporting FAQ

What is alarm reporting and analytics software?

Alarm reporting and analytics software collects alarm and event data from industrial control systems and turns it into reports, KPIs, and dashboards. These insights help teams identify alarm floods, nuisance alarms, frequent alarms, and areas where alarm system performance can be improved.

What does Exaquantum/ARA do?

Exaquantum/ARA is Yokogawa’s alarm reporting and analysis solution. It helps supervisors and managers implement effective alarm management by highlighting patterns in alarm and event occurrences, providing KPI reports, and supporting drilldown analysis into alarm behavior.

Which alarm management standards does Exaquantum/ARA support?

Exaquantum/ARA includes reports based on recognized alarm management practices including EEMUA 191, ANSI/ISA-18.2-2009, and IEC 62682.

Can Exaquantum/ARA help reduce nuisance alarms?

Exaquantum/ARA helps teams identify nuisance alarms and other problematic alarm behavior through reports, filters, and KPI views. Yokogawa also offers nuisance alarm reduction services that include identifying nuisance alarms, root causes, countermeasures, and before-and-after improvement reporting.

Can reports be exported or scheduled?

Yes. Exaquantum/ARA reports can be scheduled and distributed, and reports can be exported to PDF, Excel, and Word for analysis, publication, documentation, and review.

Can Exaquantum/ARA connect to non-Yokogawa systems?

Yes. Interfaces are available for non-Yokogawa systems using OPC A&E 1.1, allowing Exaquantum/ARA to support alarm reporting and analytics across mixed control-system environments.

Resources

Overview:

Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.

Downloads

Videos

Overview:

Exaquantum/ARA is a comprehensive set of statistical reports and KPIs based upon ISA 18.2-2009 & EEMUA 191.  Alarm and Events can be aggregated by hour, day, shift, week, month, quarter and year providing alarm rates, counts, peaks, floods, etc. Exaquantum/ARA can be used to reduce the number of unwanted and distracting alarms allowing operators to react faster to abnormal situations with the proper corrective action, resulting in a safer and more productive plant, reduced environmental risk, enhanced maintenance response; Reduction in the amount of equipment damage.  This package is part of our Alarm Management suite that utilizes software tools, alarm rationalization processes, and alarm philosophy generation as part of the solution aimed at reducing operator stress, operator overload prevention, and providing KPI information to key stakeholders on demand and by emails facilitating efficient and timely decision making.

Product Overview
Overview:

Exaquantum is a comprehensive Plant Information Management System (PIMS) incorporating a data historian for real time and historical data, alarms, and events along with aggregations, role-based views and KPIs, graphical HMI, trends, reports, and integration with different systems.  It provides a cetralized repository for users throughout the plant and is the foundation for most of Yokogawa's production, safety, and alarm optimization solutions and operator effectiveness solutions. Exaquantum can acquire data from all facets of a process and transform that data into easily usable, high-value actionable information that can be made avaialable across the enterprise.

Overview:

Alarm management is critical to ensuring the smooth running of operations and safer, more reliable plants. However, if alarms are poorly managed, they can compromise plant safety and negatively impact performance and profitability for organizations in the process industry.

Organizations rely upon the proper handling of process alarms to help ensure the smooth running of their operations and to meet industry standards.

Yokogawa provides Exaquantum alarm management solutions to help overcome these challenges. With a comprehensive alarm management solution to store and track alarm data, perform root cause analysis of events, and a master database providing a comprehensive mechanism for management of change. Users can review and assess the alarm system's performance to make necessary changes or rationalize it throughout its lifecycle. 

For more information, visit: https://www.yokogawa.com/solutions/products-and-services/information/production-management/alarm-management/

Overview:

Exaquantum/SER is a unified sequence of events recorder solution that provides a plantwide integrated view of alarms, events and associated process data.  It identfies, collects, and processes alarms, events and process data related to plant trips from systems throughout the plant (DCS, historians, PIMS, PLCs, process automataion controllers, SCADA systems, safety systems, etc.) and stores the created information in an open and portable database. It can be used to provide trip detection based upon specific plant conditions and provide a full log of all relevant process information in the crucial period before and after a plant event.  Exaquantum/SER's plantwide integrated view can be used for peformance analysis and in aiding investigation teams in performing root cause analysis and problem identification. This solution assists in the elimination or reduction in the number of unexpected incidents and trips while increasing availability and production.

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