Submarino

Los sistemas de producción submarinos se encuentran a diferentes profundidades en el fondo del mar. A medida que se extrae el hidrocarburo, este puede ser enviado a una plataforma de producción en altamar existente, o por medio de líneas que se pueden atar a las instalaciones en tierra para su procesamiento. Varios tipos de tecnología de equipo de perforación pueden perforar los pozos, y el aceite extraído así como el gas natural se transportan a la superficie a través de un tubo ascendente. Al igual que en las instalaciones en tierra, las plataformas de producción pueden dar servicio a muchos pozos en un área grande. Los sistemas submarinos extraen y en algunos casos procesan los hidrocarburos antes del transporte.

Yokogawa ofrece soluciones integradas de control y monitoreo que maximizan la productividad del submarino, de la marina y las operaciones en cubierta mientras se mantienen en un ambiente seguro.

Detalles

Los desarrollos submarinos siguen siendo una parte destacada de la asignación de activos general de los operadores, a medida que las concesiones marinas continúan estando disponibles y se vuelven financieramente viables. Tradicionalmente, el mercado de controles submarinos es conservador en cuanto a la adopción de nuevas tecnologías, lo cual es justificable debido al potencial riesgo financiero que representan las fallas en cualquier solución nueva. Las difíciles condiciones de operación y el alto costo de las operaciones submarinas se equilibran con el incentivo de poner en servicio pozos de producción de alto volumen.

Las condiciones técnicas, comerciales y políticas que mantenían la cadena de suministro de una solución y limitaban la innovación están colapsando ahora que los operadores ejercen presión en favor de la estandarización. Esta estandarización también la está promoviendo la industria, en un intento por alcanzar un mayor nivel de seguridad en todas las fases de la producción.

Como parte de las mejoras permanentes a la seguridad, Yokogawa desarrollo el primer sistema de protección de presión de alta integridad (HIPPS) submarina del mundo. Un HIPPS submarino permite disminuir la capacidad de las tuberías de flujo, lo cual puede representar ahorros extraordinarios para los operadores que puedan usar la tecnología.

Cumplimiento con HSE

Los HIPPS submarinos son primordialmente para evitar daños ambientales causados por tuberías de flujo sobrepresurizadas. Por lo tanto, la licencia que se emitió al operador podría exigir que el sistema cumpla con el estándar IEC‐61508/61511 SIL 3. En algunos casos esto ha sido reducido a SIL 2 en relación con los controles que usan tecnología programable para HIPPS. En las mayoría de las ubicaciones se exige SIL 3, así como una fuerte preferencia por la tecnología de estado sólido o distinta de la plataforma del sistema de control.

La aplicación de lógica ESD de alta integridad en bocas de pozo submarinas proporciona el potencial para ahorrar millones de dólares en costos de tuberías de flujo. Al garantizar la prevención de sobrepresión a prueba de fallos, esta innovación HIPPS brinda valiosos ahorros que pueden transformar proyectos marginales en oportunidades aprovechables.

Producción submarina

El sistema de control basado en red y la tecnología del sistema de seguridad integrado de Yokogawa proporcionan gran visibilidad, diagnóstico y flexibilidad. El resultado es una solución ultraconfiable para pozos submarinos que reduce la necesidad de visitas de mantenimiento con menos costos durante el ciclo de vida.

Monitoreo inalámbrico submarino

Recursos

Descripción General:

El Proyecto Mars B agregó la siguiente infraestructura totalmente nueva para aumentar la producción en el Mars Field y descubrimientos exploratorios cercanos: la plataforma Olympus  Leg Tension (TLP), que tiene 24 ranuras y así una plataforma de perforación autónoma; el sistema submarino West Boreas / South Deimos; y un sistema de exportación de petróleo y gas, que incluye la plataforma en aguas poco profundas WD- 143C. La plataforma de tipo TLP de Olympus (TLP) comenzó a producir el 4 de febrero de 2014. El TLP es el segundo en el Mars Field y el sexto de su tipo para Shell en el Golfo de México.

Descripción General:

Alarm management is not just a project that has a start and end date; it's a continuous cycle. Once the alarm system has been reviewed and improvements have been identified, we must check that controls are in place to ensure the alarm system remains functional. The key is to ensure that the system is continuously monitored and any changes are fully documented. There are seven key steps for alarm management. Rationalization is one of those critical steps.

Descripción General:

The world of process automation is governed by procedures. While we like to refer to the process industries as being largely "continuous", this could not be further from the truth. Process manufacturing is constantly in flux.

Descripción General:

Recientemente, varios analistas del ARC Advisory Group y miembros de la gerencia tuvieron la oportunidad de sentarse con el nuevo Presidente de Yokogawa y COO, Sr. Takashi Nishijima, y varios otros altos ejecutivos de Yokogawa para discutir la presencia mundial de la compañía en la industria del gas y el petróleo.

Descripción General:

This white paper provides an overview of how Yokogawa believes its customers can best prepare for and position themselves to benefit from IIoT-enabled technology and solutions and digitalization in general to emerge as the successful connected industrial enterprises of the future.

Descripción General:

Yokogawa’s industrial automation (IA) product and service offerings, industry domain knowledge, and VigilantPlant approach – which emphasizes safe, secure, and uninterrupted operations -- provide a solid foundation for an Industrial Internet of Things that specifically addresses the requirements of process automation, particularly for the OT side of the equation. To be able to provide an equally solid foundation for the IT side, Yokogawa is partnering with Cisco Systems and other industry leaders.

Descripción General:

Recently, there is an increasing demand for operation and monitoring of all the various controllers distributed in the field on the same screens to improve plant operation efficiency. The purpose of the Unified Gateway Station (UGS) is to connect external controllers, such as the STARDOM's FCN/FCJ autonomous controllers and other vendors' controllers, to the CENTUM VP integrated production control system and to operate and monitor those external controllers on the Human Interface Station (HIS) screens, the operation and monitoring screens for the CENTUM VP.

Descripción General:

Vortex flow meters utilize a fluid phenomenon in which frequencies of Karman vortex streets released from a shedder bar inserted in a flow are proportional to flow velocities.

Descripción General:

When a project is executed following the main automation contractor (MAC) method, front-end engineering and design (FEED) is conducted before actual delivery phases such as design, implementation, inspection, and shipment, to identify risks in advance and mitigate risks in delivery phases through the standardization of the basic functions and components.

Descripción General:

Field instruments are expected to be equipped with diagnostic functions to predict abnormal process conditions, and are also expected to expand these functions. The ability to extract diagnostic information for prediction and prevention from various physical process quantities measured by devices and make it available allows the user to reduce non-essential and non-urgent maintenance and thus cut maintenance costs.

Descripción General:

Yokogawa Electric Corporation promotes the standardization of FOUNDATION™ fieldbus as the communication foundation supporting Asset Excellence for VigilantPlant, which is an approach aimed at the advancement of plant instruments and equipment. With the recent dramatic advancement of fieldbus technologies, information processing technologies, and network speed, it has become possible to process various kinds of information inside the field sensors and transmit the results to the distributed control system (DCS) and host computer.

Descripción General:

Large process industry companies have recently started building plants with world-class safety and profitability to reinforce their competitive edge in the global market. As for plant operations, support functions for improving operators' plant operation skills and for extending operators' maximum capability are required to the DCS so that an operator can expand the area of plant monitoring or operate a plant with higher cost- consciousness.

Descripción General:

There is growing recognition of the importance of preventing serious accidents in the process control field in view of the potential scale of impact on society. The IEC 61508 and IEC 61511 international standards call for the reduction of risk using safety instrumented systems (SIS) as well as the configuration of multiple protective layers in a process control system in order to prevent major accidents.

Descripción General:

As plant operation becomes more intelligent and complex, the alarm system for safe and stable operation is becoming increasingly important. An alarm warns operators of an abnormal situation in a process and urges them to respond to it.

Descripción General:

In plant sites, there are various places such as those affording an unobstructed view like tank yards, and others surrounded by metal pipes and equipment obstructing the view (hereafter referred to "pipe jungles"), often seen in oil refinery and chemical on-site plants. The frequency band of radio waves used for field wireless communication is 2.4 GHz, which has high straightness and its ability to go around things can hardly be expected.

Yokogawa Technical Report
Descripción General:

The engineering phase holds the largest ratios in control system configuration in terms of both time and money, so improving engineering efficiency is one of the biggest issues when it comes to system integration. In the STARDOM, Application Portfolios (APPF) are devised to dramatically slash engineering costs and increase software reliability.

Yokogawa Technical Report
Descripción General:

As industrial plant systems have increased in scale and their automatic control algorithms advanced, today's operators are required to have more advanced skills and knowledge of theplant systems and to learn the actions to be taken in response to any possible situations including emergencies.

Descripción General:

When considering improving the efficiency of plant operation, major focus is put on process units, control systems and production or operation management. However, it is also important to prepare a comfortable and safe environment for operators, who are trying to operate the plant more efficiently every day using control systems.

Yokogawa Technical Report
Descripción General:

As for a controller used in a distributed control system (DCS) shown in Figure 1, covering as many applications as possible with a single controller will bring cost reduction effects such as easy engineering and a small controller installation area. Therefore, the controller is required to process large amounts of data more quickly.

Yokogawa Technical Report
Descripción General:

There are already safety systems on the market that have achieved safety integrity level SIL3 of the functional safety standard, IEC61508. However, most of them have achieved SIL3 by conversion of modules into dual-redundant or triplex form.

Yokogawa Technical Report
Descripción General:

The recent variety of industrial and railway accidents happening right before our very eyes make us painfully aware that "safety" must be put first and foremost. "Safety first" is a concept accepted by everyone and there is no room for disagreement. However, the author feels that, in some cases, the concrete objectives of "safety first" are not actually clear, and the grasp of the hazards is insufficient.

Descripción General:

In recent years, safety and profitability have become ever more important in the process industry due to fierce global competition. Greater emphasis is being placed on highly efficient plant operation for reducing the increasing energy bill.

Descripción General:

The business world surrounding the manufacturing industry is undergoing rapid and drastic changes. Achieving production activities that can respond swiftly to such environmental changes has become an urgent task.

Descripción General:

Instrumentation devices and equipment serve for plants as the eyes, ears, nose, tongue, and skin, which are responsible for the five senses, and act as the central nervous system and brain do for human beings. The reliability and availability of such devices and equipment are the most important requirements of customers.

Yokogawa Technical Report
Descripción General:

Yokogawa proposed the VigilantPlant concept as an ideal plant that achieves fully optimized operation where all the necessary information is given to all the operators involved in the plant operation. In VigilantPlant, operators are able to quickly respond to changes in the external environment while the production activities run without any interruption.

Descripción General:

In recent years in the chemical and petrochemical industries, the contexts of fewer start-up and shut-down operations and the changes of cohorts of plant operators have made it difficult to satisfy requirements for safe plant operations, including responding to problems in equipment caused by the aging of plants, and coping with malfunctions.

Descripción General:

A dynamic simulator is a software tool for building a virtual plant in a computer by modeling an existing plant or a plant to be built.

Descripción General:

To improve the efficiency of operations, production control systems are working together more closely with information systems. As a result, security measures have become indispensable for production control systems though they have not been emphasized to date. Because many production control systems are used for critical infrastructure, some malware tries to attack them.

Descripción General:

Oil producers looking past today's difficult world markets understand development of new sources will bring a growing list of challenges. An ever-increasing amount of oil and natural gas is being produced by techniques once considered unconventional: tar and extraction, fracking, and deep water offshore drilling. As the costs of these extraction methods have gone down, the range of economically recoverable deposits has increased. When crude oil markets return to more normal levels, these difficult fields, including deep water offshore oil and gas, will become increasingly important.

By Eugene Spiropoulos, Yokogawa Corporation of America

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